Page 5 of 21
35-16
 
  
3 - 
Outer race for large tapered roller bearing 
1) Pulling out   Fig. 1Pressing in   Fig. 2
 and   Fig. 3
4 - 
Drive pinion 
1) 
Paired with ring gear (final drive set)
5 - 
Needle bearing for flange shaft/drive 
pinion Pulling out   Fig. 4Driving in   Fig. 5
6 - 
Inner race for large tapered roller bearing 
1) Pressing off   Fig. 6Pressing on   Fig. 7Low-friction bearing; do not oil when 
measuring friction torque 
Pa
ge 5 of 21 Drive 
pinion and hollow shaft, disassemblin
g and assemblin
g
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        Page 6 of 21
35-17
 
  
7 - 
Circlip 
Re-determining  Fig. 8
8 - 
Flange ring 
Installation position   Page 34
-68
9 - 
Tapered rollers 
Qty. 23Installation position   Page 34
-68
10 - 
Support ring 
Installation position   Page 34
-68
11 - 
Corrugated spring 
12 - 
Needle bearing for drive pinion/hollow 
shaft 
Oil before installing
13 - 
Hollow shaft with 3rd and 4th speed gears 
1) 
Pa
ge 6 of 21 Drive 
pinion and hollow shaft, disassemblin
g and assemblin
g
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yp
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        Page 7 of 21
35-18
 
  
14 - 
Needle bearing for 2nd speed sliding gear 
SplitOil with gear oil before installing
15 - 
2nd speed sliding gear Pressing off   Fig. 12Before installing, fit spring and slide needle 
bearing onto hollow shaft After installing, check axial clearance with 
a feeler gauge (0.15-0.35 mm) 
16 - 
Synchro-ring for 2nd gear Coated with MolybdenumChecking for wear   Fig. 2
 ,   Page 35
-9
Pa
ge 7 of 21 Drive 
pinion and hollow shaft, disassemblin
g and assemblin
g
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yp
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        Page 9 of 21
35-20
 
  
22 - 
Needle bearing for 1st speed sliding gear 
Oil with gear oil before installing
23 - 
1st speed sliding gear Before installing, insert spring   Fig. 1 ,   
Page 35
-9 
After pressing on -item 24 -, check axial 
clearance 
24 - 
Inner race for small tapered roller bearing 
1) Pressing off   Fig. 9Pressing on   Fig. 10Low friction bearing; do not oil when 
measuring friction torque 
25 - 
Outer race for small tapered roller bearing 
1) Driving out   Fig. 15Pressing in   Fig. 16
26 - 
Shim "S4" 
Adjustment overview   Page 39
-37Pa
ge 9 of 21 Drive 
pinion and hollow shaft, disassemblin
g and assemblin
g
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        Page 19 of 21
35-30
 
    
Note:  Fig. 13  Fitting 2nd speed sliding gear, pressing on synchro-hub 
for 1st and 2nd gear 
-  Install needle bearing (split), sliding gear with spring and synchro-ring 
for 2nd gear. 
-  Oil needle bearing.
- 
Heat synchro-hub to approx. 100 C and fit.-  Press home ensuring there is no axial play.
Position tube VW 415 a with shoulder towards synchro-hub.Position thrust pad 3118 with stepped shoulder towards press tool VW 
412. 
Pa
ge 19 of 21 Drive 
pinion and hollow shaft, disassemblin
g and assemblin
g
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yp
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pair&id=AUDI.B5.TM03.35.2