40-38
Plastic CV joint boots
On the Audi A4, new plastic CV joint boots are
installed on the 88 mm outer joint (wheel end) of
the front axle.
The plastic boots can be identified because they
are made out of a harder material than the
rubber boots.
The harder plastic boots necessitates the use of
stainless steel clamps for attaching the boots.
Instructions for stainless steel clamps only
Tightening clamp on outer CV joint
Notes: - Position VAG1682 pliers as shown in illustration. Make sure jaws of
pliers seat in grooves of clamp (arrows -B-).
- Using torque wrench, turn spindle -A- and tighten clamp.
Do not cant pliers
Tightening torque: 20 Nm (15 ft lb)
Use a torque wrench with a range of 5-50 Nm (approx. 4-40 ft lb) (e.g.
VAG1331). Make sure spindle -A- turns freely. If necessary lubricate the spindle
threads with MOS2 grease. If the spindle does not turn freely (e.g. spindle is dirty), the clamping
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force required on the clamp will not be achieved even though the
correct tightening torque is indicated.
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11/20/2002 htt
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pair&id=AUDI.B5.SU01.40.3