Page 4 of 6
45-21
ABS hydraulic control unit, removing
and installing
Note:
When working with brake fluid, observe the
relevant safety precautions and notes Brake
system, bleeding, page 47
-23
.
Special tools and equipment
Sealing plugs from repair kit Part No. 1H0 698
311A
Brake pedal depressor, e.g. from VAG1813
CAUTION!
Part numbers are listed here for reference
only. Always check with your Parts
department for the latest information.
Component location:
The hydraulic control unit is installed on the left side of the engine
compartment.
Pa
ge 4 of 6 Anti-lock Brake S
ystem
(ABS
), Bosch 5.3
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.3
Page 5 of 6
45-22
Removing
CAUTION!
Do not bend the brake lines.
Before disconnecting the battery, determine
the correct coding for the anti-theft radio.
- Disconnect battery Ground (GND) strap.
Note:
The brake pedal depressor must remain in position until all of the brake
lines have been reconnected to the hydraulic control unit. - Release control unit connector (arrow -1-) and disconnect harness
connector (arrow -2-).
- Connect bleeder bottle to bleeder screw on left-front brake caliper and
open bleeder screw.
- Install brake pedal depressor between brake pedal and driver's seat.
Depress brake pedal by at least 60 mm (2 3/8 in.).
- Close left-front bleeder screw.
- Cover engine compartment to make sure brake fluid does not flow into
it.
- Disconnect brake line connections on hydraulic control unit.
Pa
ge 5 of 6 Anti-lock Brake S
ystem
(ABS
), Bosch 5.3
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.3
Page 6 of 6
45-23
- Seal brake lines and threaded holes using plugs
from repair kit, Part No. 1H0 698 311 A.
- Remove nuts from ABS hydraulic control unit
bracket.
- Remove ABS hydraulic control unit.
Installing
Note:
When installing, pay particular attention to the
following points.
Only remove the sealing plugs on the new
hydraulic control unit when the corresponding
brake line is about to be installed.
If the sealing plugs are removed too early the
brake fluid can escape. If this occurs, the unit
will no longer be sufficiently filled or adequately
bled.
- Bleed brake system page 47
-23
.
- Enter radio code.
Pa
ge 6 of 6 Anti-lock Brake S
ystem
(ABS
), Bosch 5.3
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.SU03.45.3