2000 AUDI A4 01W Transmission Input Shaft Workshop Manual

35-14


The following circlips are available for synchronizer hub for 3rd and
4th gear
The following circlips are available for 5th gear Fig. 16 Determining thickness of circlip
- Determine thickest circlip which can still just be installed and install it.
- Determine circlip according to table. Part number parts catalogCirclip thickness (mm)
1.90 1.96 2.02
1.93 1.99 2.05 Circlip thickness (mm)
1.90 1.96 2.02
1.93 1.99
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.TM01.35.1

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Fig. 17 Pressing on synchronizer hub for 3rd and 4th gears

Operating sleeves with chamfer -A- as well as operating sleeves with a
large offset -B- are installed.
Installed position: Fig. 18 Installation position of operating sleeve
The chamfer (arrow -1-) faces 4th gearThe small stepped side (arrow -2-) faces 3rd gearThe large stepped side (arrow -3-) faces 4th gear
Pa
ge 18 of 19 In
put shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.TM01.35.1

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WARNING!
Wear protective gloves!
Installation position: shoulder faces reverse gear. Fig. 19 Pressing on 5th gear
-
Heat 5th gear to approx. 100 C (212 F) before pressing on.
Pa
ge 19 of 19 In
put shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.35.1