1999 TOYOTA COROLLA engine

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Where to go for service?
Toyota technicians are well- trained spe-
cialists and are kept up to date with the
latest service information through technical
bulletins, service tips, and in- dealership
training programs. They learn to work on
Toyotas before they work on your vehicle,
rather than while they are working on it.
You can be confident that your Toyota
dealer 's service department performs the
best job to meet the maintenance require-
ments on your vehicleÐreliably and eco-
nomically.
Your copy of the repair order is proof that
all required maintenance has been per-
formed for warranty coverage. And if any
problems should arise with your vehicle
while under warranty, your Toyota dealer
will promptly take care of it. Again, be
sure to keep a copy of the repair order
for any service performed on your Toyota.
What about do- it- yourself maintenance?
Many of the maintenance items are easy
to do yourself if you have a little mechani-
cal ability and a few basic automotive
tools. Simple instructions for how to per-
form them are presented in Part 7.If you are a skilled do- it- yourself mechan-
ic, the Toyota service manuals are recom-
mended. Please be aware that do- it- your-
self maintenance can affect your warranty
coverage. See ºOwner 's Warranty Informa-
tion Bookletº or ºOwner 's Manual Supple-
mentº for the details.
General maintenance
Listed below are the general maintenance
items that should be performed as fre-
quently as specified. In addition to check-
ing the items listed, if you notice any
unusual noise, smell or vibration, you
should investigate the cause or take your
vehicle to your Toyota dealer or a quali-
fied service shop immediately. It is recom-
mended that any problem you notice be
brought to the attention of your dealer or
the qualified service shop for their advice.
CAUTION
Make these checks only where ade-
quate ventilation can be obtained if
you run the engine.
OUTSIDE THE VEHICLE
Items listed below should be performed
from time to time, unless otherwise
specified.
Tire pressure
Check the pressure with a gauge every
two weeks, or at least once a month. See
Chapter 7- 2 for additional information.
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Tire surface and wheel nuts
Check the tires carefully for cuts, damage
or excessive wear. See Chapter 7- 2 for
additional information. When checking the
tires, make sure no nuts are missing, and
check the nuts for looseness. Tighten
them if necessary.
Tire rotation
Rotate the tires every 12000 km (7500
miles). See Chapter 7- 2 for additional in-
formation.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.
Doors and engine hood
Check that all doors including trunk lid
operate smoothly and all latches lock se-
curely. Make sure the engine hood sec-
ondary latch secures the hood from open-
ing when the primary latch is released.
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.Lights
Make sure the headlights, stop lights, tail
lights, turn signal lights, and other lights
are all working. Check headlight aim.
Service reminder indicators and warning
buzzers
Check that all service reminder indicators
and warning buzzers function properly.
Steering wheel
Be alert for changes in steering condition,
such as hard steering or strange noise.
Seats
Check that all front seat controls such as
seat adjusters, seatback recliner, etc. op-
erate smoothly and that all latches lock
securely in any position. Check that the
head restraints move up and down
smoothly and that the locks hold securely
in any latched position. For folding- down
rear seatbacks, check that the latches
lock securely.
Seat belts
Check that the seat belt system such as
buckles, retractors and anchors operate
properly and smoothly. Make sure that the
belt webbings are not cut, frayed, worn or
damaged.Accelerator pedal
Check the pedal for smooth operation and
uneven pedal effort or catching.
Clutch pedal
Check the pedal for smooth operation.
Brake pedal
Check the pedal for smooth operation and
that the pedal has the proper clearance.
Check the brake booster function.
Brakes
At a safe place, check that the brakes do
not pull to one side when applied.
Parking brake
Check that the lever has the proper travel
and that, on a safe incline, your vehicle
is held securely with only the parking
brake applied.
Automatic transmission ºParkº mecha-
nism
Check the lock release button of the se-
lector lever for proper and smooth opera-
tion. On a safe incline, check that your
vehicle is held securely with the selector
lever in ºPº position and all brakes re-
leased.
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IN THE ENGINE COMPARTMENT
Items listed below should be checked
from time to time, e.g. each time when
refueling.
Washer fluid
Make sure there is sufficient fluid in the
tank. See Chapter 7- 3 for additional in-
formation.
Engine coolant level
Make sure the coolant level is between
the ºFULLº and ºLOWº lines on the see-
through reservoir when the engine is cold.
See Chapter 7- 2 for additional information.
Battery electrolyte level
Make sure the electrolyte level of all bat-
tery cells is between upper and lower lev-
el lines on the case. Add only distilled
water when replenishing. See Chapter 7- 3
for additional information.
Brake fluid level
Make sure the brake fluid level is correct.
See Chapter 7- 2 for additional information.
Engine oil level
Check the level on the dipstick with the
engine turned off and the vehicle parked
on a level spot. See Chapter 7- 2 for addi-
tional information.Power steering fluid level
Check the level through the reservoir. The
level should be in the ºHOTº or ºCOLDº
range depending on the fluid temperature.
See Chapter 7- 2 for additional information.
Exhaust system
If you notice any change in the sound of
the exhaust or smell exhaust fumes, have
the cause located and corrected immedi-
ately. (See engine exhaust cautions in
Part 2.)Be on the alert for changes in perfor-
mance, sounds, and visual tip- offs that
indicate service is needed. Some impor-
tant clues are as follows:

Engine missing, stumbling, or pinging

Appreciable loss of power

Strange engine noises

A leak under the vehicle (however, wa-
ter dripping from the air conditioning
after use is normal.)

Change in exhaust sound (This may
indicate a dangerous carbon monoxide
leak. Drive with the windows open and
have the exhaust system checked im-
mediately.)

Flat- looking tire; excessive tire squeal
when cornering; uneven tire wear

Vehicle pulls to one side when driving
straight on a level road

Strange noises related to suspension
movement

Loss of brake effectiveness; spongy
feeling brake or clutch pedal;pedal al-
most touches floor; vehicle pulls to one
side when braking

Engine coolant temperature continually
higher than normal
Does your vehicle need
repairing?
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Part 8
SPECIFICATIONS

Dimensions and weight

Engine

Fuel

Service specifications

Ti r es

Fuses
Dimensions and weight
Overall length mm (in):
4420 (174.0)
Overall width mm (in):
1695 (66.7)
Overall height mm (in):
1385 (54.5)
*
Wheelbase mm (in):
2465 (97.0)
Front tread mm (in):
1460(57.5)
Rear tread mm (in):
1450(57.1)
Vehicle capacity weight
(occupants+luggage)
kg(lb): 385 (850)
*:Unladen vehicle
Engine
Model:
1ZZ- FE
Type:
4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
79.0
91.5 (3.11
3.60)
Displacement, cm
3 (cu. in.):
1794 (109.5)
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Fuel
Fuel type:
Unleaded gasoline, Octane Rating 87 (Re-
search Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.):
50 (13.2, 11.0)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.15Ð0.25 (0.006Ð0.010)
Exhaust 0.25Ð0.35 (0.010Ð0.014)
Spark plug type:
DENSO K16TR11
NGK BKR5EKB- 11
Spark plug gap, mm(in.):
1.1 (0.043)ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
Oil grade:
API grade SJ, ºEnergy- Conservingº or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):
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COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission
5.8 (6.1, 5.1)
Automatic transmission
5.7 (6.0, 5.0)
Coolant type:
ºToyota Long Life Coolantº or equivalent
With ethylene- glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
* at 20C (68F):
12.6- 12.8 V Fully charged
12.2- 12.4 V Half charged
11.8- 12.0 V Discharged
*: Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off
Charging rates: 5 A max.
CLUTCH
Pedal freeplay, mm (in.):
5Ð15 (0.2Ð0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
1.9 (2.0, 1.7)
Oil type:
Gear oil API GL- 4 or GL- 5
Recommended oil viscosity:
SAE 75W- 90
AUTOMATIC TRANSAXLE
Automatic transmission
Fluid capacity (drain and refill),
L (qt., Imp. qt.):
Four- speed type
Up to 3.1 (3.3, 2.7)
Three- speed type
2.5 (2.6,2.2)
Fluid type:
Automatic transmission fluid D- ll or
DEXRONIII (DEXRONII)
Differential (three- speed type only)
Fluid capacity L (qt., Imp. qt.):
1.4 (1.5, 1.2)
Fluid type:
Automatic transmission fluid D- II or
DEXRONIII (DEXRONII)BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
Vehicles with anti- lock brake system
90 (3.5)
Vehicles without anti- lock brake system
85 (3.3)
Pedal freeplay, mm (in.):
1Ð6 (0.04Ð0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf):
4Ð7 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONII
or III
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Tires
Tire size:
Compact spare tire
T115/70D14
T125/70D14
Except compact spare tire
P175/65SR14
P185/65SR14
Tire pressure, kPa (kgf/cm
2 or bar, psi):
Compact spare tire
420 (4.2, 60)
Except compact spare tire
210 (2.1, 30)
Wheel size:
Compact spare tire
14 x 4T
Except compact Spare tire
14 x 5.5JJ
Wheel nut torque, N´m (kgf´m, ft´lbf):
102.9 (10.5, 76)
Fuses
Engine compartment
Fuses (type A)
1. A/C 7.5 A: Air conditioning system,
electric cooling fan
2. SPARE 5 A: Spare fuse
3. SPARE 10 A: Spare fuse
4. SPARE 15 A: Spare fuse
5. DOME 15 A: Car audio system, interior
lights, personal lights, trunk lights,
clock, daytime running light system,
theft deterrent system
6. HAZARD 10 A: Turn signal lights,
emergency flashers
Engine compartment
7. AM2 15 A: Starter system, ºSTº and
ºIGNº fuses
8. HEAD (LH) or HEAD (LH- UPR) 10 A:
Left- hand headlight
9. ALT- S 5 A: Charging system
10. HEAD (RH) or HEAD (RH- UPR) 10 A:
Right- hand headlight
11. EFI or F- HTR 15 A: Multiport fuel in-
jection system/sequential multiport fuel
injection system
12. HORN 10 A: Horn, theft deterrent sys-
tem
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Engine compartment
13. DRL 7.5 A: Daytime running light sys-
tem
14. HEAD RH- Lo 10 A: Right- hand head-
light
15. HEAD LH- Lo 10 A: Left- hand head-
light
16. CDS 30 A: Electric cooling fan
17. TURN 7.5 A: Turn signal lights, emer-
gency flashers
18. GAUGE 10 A: Gauge and meters,
buck- up lights, air conditioning system,
power windows, rear window defogger,
power door lock system
Instrument panel
19. WIP 20 A: Windshield wipers and
washer
20. DEF I- UP/M- HTR 10 A: Rear window
defogger, multiport fuel injection sys-
tem/sequential multiport fuel injection
system
21. ECU- IG 10 A: Starting system, electric
cooling fan, automatic transmission
shift lock system, anti- lock brake sys-
tem, cruise control system
22. IGN 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, charging system, SRS airbag
system, seat belt pretensioners23. STOP 15 A: Stop lights, high mounted
stoplight, anti- lock brake system, auto-
matic transmission shift lock system
24. TAIL 15 A: Tail lights, gauges and me-
ters, instrument panel light control, cig-
arette lighter, clock, car audio system,
rear window defogger, license plate
lights, electronically controlled automat-
ic transmission system, multiport fuel
injection system/sequential multiport
fuel injection system, air conditioning
system, emergency flashers
25. OBD 7.5 A: On- board diagnosis sys-
tem
26. ECU- B 7.5 A: SRS airbag system,
seat belt pretensioners
27. ST 5 A: Starter system, multiport fuel
injection system/sequential multiport
fuel injection system
28. D/L 30 A: Power door lock system
29. FOG 15 A: No circuit
30. S- HTR 15A: No circuit
31. CIG 15 A: Car audio system, clock,
cigarette lighter, power rear view mir-
rors, SRS airbag system, seat belt pre-
tensioners, automatic transmission shift
lock system, theft deterrent system
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