14
When refueling, you must use a special
nozzle that meets ANSI/AGA
NGV−1−1994 standards.
There are three types of nozzles. Use
a P36 type nozzle for this vehicle. If a
P36 nozzle is not available at a nearby
CNG station, you may use another type
of nozzle, but you cannot expect to get
a completely full tank with it.
For your safety, ask and follow the in-
structions at the refueling station when
refueling.
Before starting to refuel, wipe off mud
or dirt that may be deposited around
the fuel receptacle.
You will hear a chattering noise from the
tank when it is being filled, but this is
quite normal.
If you hear fuel leaking from the fuel re-
ceptacle, stop refueling immediately and
have your authorized Toyota CNG dealer
check the fuel receptacle.
For information on CNG stations, refer to
the station “Refueling station information”
on page iii in the beginning of this manu-
al.CAUTION
In order to safety refuel and avoid
serious personal injury, ask the
CNG station staff to refuel the ve-
hicle with CNG for you.
Do not start the engine while refuel-
ing. As the natural gas is flam-
mable, an explosion or a fire could
occur. Also, do not smoke or allow
open flames when refueling.
If you smell or hear fuel leaking
while refueling, immediately stop re-
fueling. Do not refuel it until after
the leak has been repaired.
There are two ways of natural gas re-
fueling: high and low speed. This manu-
al explains typical high speed refueling.
As for the low speed refueling method,
follow the instructions provided by the
manufacturer for the refueling equipments.
1. To open the refueling plug door, pull
the lever up.
When refueling, turn off the engine.
Refueling—
—Refueling precaution—Refueling method
(high speed refueling)
15
2. Remove the rubber cap.
Check there is no mud or dirt around the
fuel receptacle.3. Fit the filling nozzle securely on the
fuel receptacle.
There are various types of filling nozzles
so follow the instructions at each CNG
station.4. Turn the valve lever to fasten the
nozzle to the fuel receptacle and to
start filling the tank.
63
Part 1
OPERATION OF
INSTRUMENTS AND
CONTROLS—
Chapter 1−5
Gauges, Meters and
Service reminder
indicators
Fuel gauge
Engine coolant temperature
gauge
Tachometer
Odometer and two trip meters
Service reminder indicators and
warning buzzers
Fuel gauge
Low fuel level
warning light
The gauge works when the ignition
switch is on and indicates the approxi-
mate quantity of fuel remaining in the
tank.
Nearly full—Needle at “F”
Nearly empty—Needle at around 1/5 posi-
tion
It is a good idea to keep the tank over
1/4 full.
This fuel gauge has a non−return type
needle which remains at the last indicated
position when the ignition switch is turned
off.This gauge indicates the amount of fuel
remaining in the tank is calculated from
the pressure of the natural gas and the
temperature inside the tank. The actual
amount may be slightly above or below
that indicated, depending on the outside
temperature and environment.
If the low fuel level warning light comes
on, fill the fuel tank as soon as possible.
If you continue to drive the vehicle after
the low fuel level warning light comes on,
the light will begin to blink, and at the
same time you will not be able to drive
at speeds over 80 km/h (50 mph).
NOTICE
If the low fuel warning light begins to
blink, the fuel tank will soon be
empty. Move to a safe place as soon
as possible.
103
Part 2
INFORMATION
BEFORE DRIVING
YOUR TOYOTA
Break−in period
Fuel
Fuel system
Operation in foreign countries
Three−way catalytic converter
Engine exhaust cautions
Facts about engine oil
consumption
Twin ground electrode
platinum−tipped spark plugs
Brake system
Brake pad wear limit indicators
Luggage stowage precautions
Your Toyota’s identification
Theft prevention labels
Suspension and chassis
Types of tires
Break−in period
Drive gently and avoid high speeds.
Your vehicle does not need an elaborate
break−in. But following a few simple tips
for the first 1600 km (1000 miles) can add
to the future economy and long life of
your vehicle:
Do not drive over 88 km/h (55 mph).
Run the engine at moderate speed be-
tween 2000 and 4000 rpm.
Avoid full−throttle starts.
Try to avoid hard stops during the first
300 km (200 miles).
Do not drive slowly with the manual
transmission in a high gear.
Do not drive for a long time at any
single speed, either fast or slow.
Do not tow a trailer during the first 800
km (500 miles).
Fuel
Fuel used for your vehicle is compressed
natural gas (CNG). The main ingredient of
the natural gas is flammable, colorless
methane, which generates lower emissions
compared with a gasoline−engine vehicle.
The natural gas you use for refueling
must meet NFPA−52 and SAE−J1616 stan-
dards.
If you smell natural gas or hear the sound
of leaking fuel while refueling, stop refuel-
ing immediately. If you smell or hear fuel
leaking other than when refueling, shut off
the fuel system. (See “If you suspect the
fuel is leaking” in Part 4.)
CAUTION
Natural gas is flammable and explo-
sive. Take due care to keep away
from fire and sparks at all times.
If you suspect the fuel is leaking
while refueling, stop refueling im-
mediately. If leaking fuel is ignited,
an explosion or fire could occur,
causing death or serious injury.
11 9
CAUTION
Before driving off, make sure that
the parking brake is fully released
and the parking brake reminder
light is off.
Do not leave your vehicle unat-
tended while the engine is running.
Do not rest your foot on the brake
pedal while driving. It can cause
dangerous overheating, needless
wear, and poor fuel economy.
To drive down a long or steep hill,
reduce your speed and downshift.
Remember, if you ride the brakes
excessively, they may overheat and
not work properly.
Be careful when accelerating, up-
shifting, downshifting or braking on
a slippery surface. Sudden accelera-
tion or engine braking could cause
the vehicle to spin or skid.
Do not drive in excess of the speed
limit. Even if the legal speed limit
permits it, do not drive over 140
km/h (85 mph) unless your vehicle
has high−speed capability tires.
Driving over 140 km/h (85 mph) may
result in tire failure, loss of control
and possible injury. Be sure to con-
sult a tire dealer to determine
whether the tires on your vehicle
are high−speed capability tires or
not before driving at such speeds.
Do not continue normal driving
when the brakes are wet. If they are
wet, your vehicle will require a
longer stopping distance, and it
may pull to one side when the
brakes are applied. Also, the park-
ing brake will not hold the vehicle
securely.
Winter driving tips
Make sure you have a proper freeze
protection of engine coolant.
Your coolant must contain ethylene−glycol
type coolant for a proper corrosion
protection of aluminum components. Use
“TOYOTA Long Life Coolant” or equivalent.
See Chapter 7−2 for details about coolant
type selection.
NOTICE
Do not use alcohol type antifreeze or
plain water alone.
When it is extremely cold, we recommend
to use 60% solution for your Toyota, to
provide protection down to about −50°C
(−58°F). Do not use more than 70% solu-
tion for better coolant performance.
Check the condition of the battery and
cables.
Cold temperatures reduce the capacity of
any battery, so it must be in top shape
to provide enough power for winter start-
ing. Chapter 7−3 tells you how to visually
inspect the battery. Your authorized Toyota
CNG dealer and most service stations will
be pleased to check the level of charge.
161
Do not leave used oil within the
reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your autho-
rized Toyota CNG dealer or a ser-
vice station for information con-
cerning recycling or disposal.
NOTICE
Remember that battery and ignition
cables carry high currents or volt-
ages. Be careful of accidentally
causing a short circuit.
Be careful not to touch the fuel
pipe unintentionally. If an excessive
force is applied on the pipe, gas
may leak from its connections.
Add only demineralized or distilled
water to fill the radiator. And if you
spill some of the coolant, be sure
to wash off with water to prevent it
from damaging the parts or paint.
Do not allow dirt or anything else
to fall through the spark plugholes.
Use only spark plugs of the speci-
fied type. Using other types will
cause engine damage, loss of per-
formance or radio noise.
Do not reuse platinum−tipped spark
plugs by cleaning or regapping.
Do not overfill automatic transmis-
sion fluid, or the transmission
could be damaged.
Do not drive with the air cleaner
filter removed, or excessive engine
wear could result. Also backfiring
could cause a fire in the engine
compartment.
Be careful not to scratch the glass
surface with the wiper frame.
When closing the engine hood,
check to see that you have not for-
gotten any tools, rags, etc.
Parts and tools
Here is a list of parts and tools you will
need on performing do−it−yourself mainte-
nance. Remember all Toyota parts are de-
signed in metric sizes, so your tools must
be metric.
Checking the engine oil level
Parts (if level is low):
Engine oil API grade SJ,
“Energy−Conserving” or ILSAC multi-
grade having viscosity proper for your
climate
Tools:
Rag or paper towel
Funnel (only for adding oil)
Checking the engine coolant level
Parts (if level is low):
“TOYOTA Long Life Coolant” or equiva-
lent
See Chapter 7−2 for details about cool-
ant type selection.
Demineralized or distilled water
Tools:
Funnel (only for adding coolant)
185
Part 8
SPECIFICATIONS
Dimensions and weight
Engine
Fuel
Service specifications
Ti r es
Fuses
Dimensions and weight
Overall length mm (in.) 4783 (188.3)
Overall width mm (in.) 1780 (70.1)
Overall height mm (in.) 1419 (55.9)
∗
Wheelbase mm (in.) 2670 (105.1)
Front tread mm (in.) 1547 (61.0)
Rear tread mm (in.) 1520 (59.8)
Vehicle capacity weight
(occupants + luggage)
kg (lb) 410 (900)
∗: Unladen vehicle
Engine
Model:
5S−FNE
Type:
4 cylinder in line, CNG (Compressed
Natural Gas)
Bore and stroke, mm (in.):
87.091.0 (3.433.58)
Displacement, cm
3 (cu. in.):
2164 (132.0)
186
Fuel
Fuel type:
Compressed natural gas
Service pressure:
24800 kPa (3600 psig)
Equivalent gasoline capacity:
43 L (11.4 gal., 9.5 lmp.gal.)
Water volume:
135 L (35.7 gal., 29.7 lmp.gal.)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.19—0.29 (0.007—0.011)
Exhaust 0.28—0.38 (0.011—0.015)
Spark plug type:
DENSO PK20TR8−G
Spark plug gap, mm(in.):
0.8 (0.031)
Drive belt tension measured with Bor-
roughs drive belt tension gauge
No.BT−33−73F (used belt), Ibf:
With air conditioning
Generator belt 13010
Power steering pump belt 8020
Without air conditioning
Generator belt 6520
Power steering pump belt 8020ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
With filter 3.6 (3.8, 3.2)
Without filter 3.4 (3.6, 3.0)
Oil grade:
API grade SJ, “Energy−Conserving” or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):