1999 TOYOTA AVENSIS suspension

PP27V–01
PP–8
– PREPARATIONSUSPENSION AND AXLE
RECOMMENDED TOOLS
09905–00012Snap Ring No.1 Expander .Front drive shaft

PP11I–02
– PREPARATIONSUSPENSION AND AXLE
PP–9
EQUIPMENT
Torque wrench

PP11J–02
PP–10
– PREPARATIONSUSPENSION AND AXLE
LUBRICANT
ItemCapacityApplication
1CD–FTV engine:
Outboard joint grease Color=Black
Inboard joint grease Color=Yellow
85 – 105 g (3.00 – 3.70 oz.)
120 – 130 g (4.23 – 4.59 oz.)

SERVICE SPECIFICATIONS
STANDARD BOLT SS–1. . . . . . . . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE (E251) SS–4. . . . . . . . . . . . .
SUSPENSION AND AXLE SS–9. . . . . . . . . . . . . . . .
BRAKE SS–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING SS–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM SS–15. . .
BODY ELECTRICAL SS–16. . . . . . . . . . . . . . . . . . . . .
BODY SS–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING SS–19. . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.

SS0IY–02
– SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS–9
SUSPENSION AND AXLE
SERVICE DATA
Front drive shaftDrive shaft standard length (1CD–FTV engine) RH
LH
2.0 mm (
0.079 in.)
548.15
 mm (21.58
0.079 in.)

SS0IZ–02
SS–10
– SERVICE SPECIFICATIONSSUSPENSION AND AXLE
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Drive shaft center bearing bracket set bolt6465047
Lower suspension arm x Lower ball joint1271,30094
Tie rod and x steering knuckle4950036
Axle hub x Drive shaft2162,200159
ABS speed sensor set bolt8.08271 in.·lbf
Hub nut1031,05076

D06632AB
D06638
Q10165
Filler Plug
Oil Level
0 – 5 mm
Drain Plug
D06631
MX–6
– MANUAL TRANSAXLE (E251)MANUAL TRANSAXLE UNIT
13. REMOVE ENGINE LEFT MOUNTING BRACKET 3 SET
BOLTS AND NUT
Torque:
Bolt A: 52 N·m (530 kgf·cm, 38 ft·lbf)
Nut B: 87 N·m (890 kgf·cm, 64 ft·lbf)
14. REMOVE ENGINE LEFT MOUNTING BRACKET
Lower the transaxle side and remove the bolt and bracket.
Torque: 52 N·m (530 kgf·cm, 38 ft·lbf)
15. REMOVE FRONT WHEEL
Torque: 216 N·m (2,200 kgf·cm, 159 ft·lbf)
16. RAISE VEHICLE
NOTICE:
Make sure that the vehicle is securely supported.
17. DRAIN TRANSAXLE OIL
Oil grade: API GL–4 or GL–5
Viscosity: SAE 75W–90
Capacity: 3.9 liters (4.1 US qts, 3.4 Imp. qts)
Torque: 49 N·m (500 kgf·cm, 36 ft·lbf)
18. REMOVE FRONT EXHAUST PIPE
(a) Remove the 2 bolts, 2 nuts and gasket from the exhaust
manifold.
Torque: 62 N·m (630 kgf·cm, 46 ft·lbf)
(b) Remove the 2 bolts, 2 springs, gasket and pipe.
Torque: 48 N·m (490 kgf·cm, 35 ft·lbf)
19. REMOVE LH AND RH FRONT DRIVE SHAFTS
(See page SA–1)
20. REMOVE ENGINE MOUNTING CENTER MEMBER
(a) Remove the 2 bolts and front transport hook.
Torque: 39 N·m (400 kgf·cm, 29 ft·lbf)
(b) Support the suspension crossmember with a jack.
(c) Remove the nuts, and disconnect the suction pipe.

SUSPENSION AND AXLE
FRONT DRIVE SHAFT SA–1. . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.