BRAKES
DESCRIPTION AND OPERATION 70-21
ETC
The ETC function uses brake intervention to prevent wheel spin and maintain even torque distribution to the wheels.
ETC is automatically enabled while the brakes are off at speeds up to 62.5 mph (100 km/h), and operates the brakes
either individually or in axle pairs:
lAt speeds up to 31.3 mph (50 km/h), ETC uses individual brake intervention to maintain even torque distribution
between wheels on the same axle.
lVehicles up to 03 model year – At speeds between 0 and 62.5 mph (0 and 100 km/h), ETC also uses brake
intervention in axle pairs to maintain even torque distribution between the front and rear axles. In effect, this mode
of operation replaces the centre differential lock of the transfer box which, although still incorporated, is non
operational under normal driving conditions.
+ TRANSFER BOX - LT230SE, DESCRIPTION AND OPERATION, Description. If the centre differential
lock is in the locked condition, the SLABS ECU illuminates the ABS and ETC warning lamps and inhibits the ETC
function (the ABS, EBD and HDC functions are retained, but at degraded performance levels).
lVehicles from 03 model year (with differential lock fitted) – At speeds between 0 and 62.5 mph (0 and 100
km/h), ETC uses brake intervention in axle pairs to maintain even torque distribution between the front and rear
axles. If the centre differential lock is in the locked condition, the differential lock warning lamp in the instrument
pack is illuminated. The ABS, EBD, ETC and HDC functions are retained, but with revised parameters to suit the
locked differential.
While the ETC function is enabled, if the SLABS ECU detects a wheel accelerating faster than the average, indicating
loss of traction, it operates the ABS modulator in the active braking mode. Depending on the vehicle speed, active
braking is employed for either the brake of the affected wheel or for both brakes on the affected axle, until all four
wheels are driven at approximately the same speed again. During active braking the SLABS ECU also illuminates the
ETC warning lamp, for a minimum of 2 seconds or for the duration that ETC is active. ETC operation is desensitised
during 'hard' cornering.
HDC
HDC uses brake intervention to provide a controlled descent ability in off road conditions when engine braking is
insufficient to maintain a comfortable speed. This allows the driver to leave HDC selected and to control the vehicle's
descent speed, down to the system's minimum target speed, using only the accelerator pedal. The HDC function is
selected on/off by a switch on the fascia. When selected on, HDC is enabled in all forward gears and reverse provided:
lVehicle speed is below 31.3 mph (50 km/h).
lThe transfer box is in low range.
lOn manual gearbox vehicles, the clutch is engaged.
When HDC is enabled, the HDC information warning lamp illuminates. If HDC is selected outside the above
conditions, the HDC information warning lamp flashes and the audible warning sounds continuously.
When HDC is enabled, the SLABS ECU calculates a target speed from the throttle position element of the engine data
input, and compares this with actual speed. If the actual speed is higher than the target speed, the SLABS ECU
operates the ABS modulator in the active braking mode to slow the vehicle down to the target speed. While the braking
force is being applied, the SLABS ECU also energizes the brake lamp relay to put the brake lamps on. Active braking
is discontinued while vehicle speed is below the target speed or if the foot brakes are applied. Applying the foot brakes
during active braking may result in a pulse through the brake pedal, which is normal.
During active braking, the brakes are operated predominantly on the wheels of the leading axle, but if that is not
sufficient to achieve the required deceleration the brakes of the trailing axle are also applied. The deceleration rate is
dependent on the speed differential between initial vehicle speed and the target speed. The deceleration rates are
relatively low at higher speed differentials, then progressively increase as vehicle speed approaches the target speed.
Anti-lock braking is also enabled during active braking, but at very low speeds some wheel lock can occur.
The target speed increases as the accelerator pedal is pressed, from a programmed minimum with the accelerator
pedal released, up to a maximum of 31.3 mph (50 km/h). For any given accelerator pedal position, while travelling
uphill or on level ground the target speed is always greater than the corresponding vehicle speed, which allows the
vehicle to be driven normally without HDC intervention. However, when travelling downhill, the gravitational effect on
the vehicle means that for any given accelerator pedal position the target speed is less than the corresponding vehicle
speed, and HDC intervenes to limit vehicle speed to the target speed.
BRAKES
70-24 DESCRIPTION AND OPERATION
Default strategies
Electrical data
Nominal resistance values for applicable brake control components are as detailed below:
Fault Default strategy
Brake lamps relay ABS: Enabled.
ETC: Enabled.
EBD: Enabled.
HDC: Enabled.
Throttle position signal failure ABS: Enabled.
ETC: Disabled.
EBD: Enabled.
HDC: Immediately disabled if not in active braking mode; faded out then disabled if in active
braking mode.
No reference earth ABS: Disabled.
ETC: Disabled.
EBD: Partly disabled.
HDC: Disabled.
Return pump or relay fault ABS: Disabled.
ETC: Disabled.
EBD: Partly disabled.
HDC: Disabled.
Shuttle valve switch failure ABS: Deceleration threshold increased; return pump activated if sum of output valve
actuation on one axle exceeds 140 milliseconds.
ETC: Disabled.
EBD: Inlet valves of rear axle close at vehicle deceleration rates of 0.3 g and above.
HDC: Disabled.
SLABS ECU internal failure ABS: Disabled.
ETC: Disabled.
EBD: Disabled.
HDC: Disabled.
Supply voltage out of limits ABS: Disabled.
ETC: Disabled.
EBD: Disabled.
HDC: Disabled.
Component Resistance, ohms
Brake lamp relay coil117 - 143
Return pump relay coil82.8 - 101.2
ABS sensor950 - 1100
Shuttle valve switches, both open (brakes off) 2977 - 3067
Shuttle valve switches, both closed (brakes on) 1007 - 1037
Shuttle valve switches, one open, one closed 1992 - 2052
Inlet solenoid valve5.9 - 7.3
Outlet solenoid valve3.0 - 3.6
INTERIOR TRIM COMPONENTS
76-3-20 REPAIRS
Carpet - loadspace
$% 76.49.04
Remove
1.Remove both rear seat belt lower fixings.
2. Models with third row seats: Remove both
third row seats.
+ SEATS, REPAIRS, Seat - third row.
3.Remove both loadspace side trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
4. Models with third row seats: Remove 4
screws and remove both seat lower mounting
escutcheons.
5.Recline rear seats fully forward.
6.Remove finisher from loadspace carpet
retainer.
7.Remove 6 screws securing loadspace carpet
retainer to floor and remove retainer.
8.Remove loadspace carpet.
Refit
1.Position loadspace carpet to floor.
2.Position loadspace carpet retainer to floor and
secure with screws.
3.Fit finisher to loadspace carpet retainer
4.Return rear seats to their normal position.
5. Models with third row seats: Position both
third row seats lower mounting escutcheons to
floor and secure with screws.
6.Fit both loadspace side trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - side - loadspace.
7. Models with third row seats: Fit both third row
seats.
+ SEATS, REPAIRS, Seat - third row.
8.Position both rear seat belt lower mountings
and secure with bolts tightened to 32 Nm (24
lbf.ft).
Headlining
$% 76.64.15.21
Remove
1.Remove both 'D' post trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
2.Remove both 'B' post upper trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - upper - 'B' post.
3.Release clips securing both 'A' post trim
casings.
4. Models with premium ICE: Disconnect
multiplugs from 'A' post speakers.
5.Remove both 'A' post trim casings.
6.Remove 3 screws securing sun visor to
headlining.
7.Release sun visor from clip.
8.Disconnect multiplug from sun visor.
9.Remove sun visor.
10.Repeat process for second sun visor.
INTERIOR TRIM COMPONENTS
REPAIRS 76-3-23
11.Position rear interior lamp to headlining and
connect multiplug.
12.Fit rear interior lamp to headlining.
13. Models with rear A/C:
aPosition rear A/C control panel to headlining
and connect multiplugs and Lucar
connectors.
bFit rear A/C control panel to headlining.
14. Models with volumetric alarm: Connect
multiplug to front volumetric sensor and fit
sensor to headlining.
15.Fit grab handles to headlining and secure with
bolts.
16.Fit end caps to grab handles.
17.Fit front sunroof aperture trim.
18.Fit rear sunroof aperture trim.
19.Fit tail door aperture upper trim casing.
20.Fit sun visor clips to headlining and secure with
screws.
21.Fit caps to sun visor clips.
22.Position front stowage pocket to headlining and
connect multiplugs to sunroof switches.
23.Fit and tighten 10 screws securing front
stowage pocket to headlining.
24.Connect multiplug to front interior lamp.
25.Fit front interior lamp to headlining and secure
with nuts.
26.Fit lens to front interior lamp.
27.Fit and tighten screw securing front stowage
pocket to headlining.
28.Fit access panel to front edge of front stowage
pocket.
29.Position sun visor to headlining and secure to
clip.
30.Connect multiplug to sun visor.
31.Fit and tighten screws securing sun visor to
headlining.
32.Repeat process for second sun visor.
33. Models with premium ICE: Position both 'A'
post trim casings and connect multiplugs to
speakers.
34.Fit both trim casings to 'A' posts and secure
with clips.
35.Fit both 'B' post upper trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - upper - 'B' post.
36.Fit both 'D' post trim casings.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - 'D' post.
SUNROOF
DESCRIPTION AND OPERATION 76-6-13
Operation
Ignition switched-off timeout
There are three timeout modes for operating the sunroof assemblies after the ignition is switched off. The BCU
determines the vehicle's timeout mode. The three modes are:
lWhen the ignition is switched off, no sunroof operation is permitted.
lWhen the ignition is switched off, sunroof remains functional for 45 seconds or until the driver door is opened.
lWhen the ignition is switched off, sunroof remains functional for 45 seconds or until any door is opened.
Sunroof open and close
Both sunroof assemblies operate in the same manner. The front sunroof assembly has one switch while there are
two switches to control rear sunroof assembly, a rear sunroof front switch and a rear sunroof rear switch.
The sunroof ECU monitors the position of the sunroof microswitch to determine if the sunroof is to be tilted or opened.
In order for the sunroof to operate, either of the following conditions must exist:
lIgnition switch in position II.
lIgnition switched from on to off, doors closed (this may enable the system to operate for 45 seconds after the
ignition is switched off, or until a door is opened).
When the sunroof is closed, pressing the rear of the sunroof switch causes the sunroof ECU to operate the sunroof
motor and open the sunroof. When the sunroof opens, the sunroof microswitch opens. The sunroof continues to
open until the switch is released or the sunroof reaches the fully open position.
When the sunroof is open, pressing the front of the sunroof switch causes the sunroof ECU to operate the sunroof
motor and close the sunroof. The sunroof ECU continues to operate the motor until the sunroof microswitch closes.
This indicates to the sunroof ECU that the sunroof is fully closed.
Sunroof tilt
Both sunroof assemblies operate in the same manner. The front sunroof assembly has one switch while there are
two switches to control rear sunroof assembly, a rear sunroof front switch and a rear sunroof rear switch.
The sunroof ECU monitors the position of the sunroof microswitch to determine if the sunroof is to be tilted or opened.
In order for the sunroof to operate, either of the following conditions must exist.
lIgnition in position II.
lIgnition switched from on to off, doors closed (this may enable the system to operate for 45 seconds after the
ignition is switched off, or until a door is opened).
When the sunroof is closed and the front of the sunroof switch is pressed, the sunroof ECU detects the combination
of closed microswitch and front of sunroof switch being pressed and tilts the rear of the sunroof. This causes the
microswitch to open. The sunroof continues to open until the switch is released or the sunroof reaches the fully open
position.
When the sunroof is tilted and the rear of the sunroof switch is pressed, the sunroof ECU detects the combination of
open microswitch and rear of sunroof switch and closes the sunroof until the microswitch closes. This indicates to the
sunroof ECU that the sunroof is fully closed.
Rear sunroof isolation
The rear sunroof isolation switch prevents the rear sunroof rear switch from operating the rear sunroof. This can be
used to prevent small children sitting in the rear seat from playing with the rear sunroof.
Pressing the rear sunroof isolation switch opens the circuit between the rear sunroof rear switch and the sunroof ECU.
The sunroof ECU ignores the rear sunroof switch until the rear sunroof isolation switch is pressed and the circuit
closes.
PANEL REPAIRS
77-2-28 REPAIRS
Valance upper assembly - LH
In this procedure, the front wing, the valance outer
reinforcement and the bonnet alarm switch mounting
bracket are replaced in conjunction with the LH
valance upper assembly.
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove front wing.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - up to 03MY.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - from 03MY.
4.Remove air filter assembly.
+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
+ ENGINE MANAGEMENT SYSTEM -
Td5, REPAIRS, Air filter assembly.
5.Remove PAS/ACE reservoir.
6.Remove ABS modulator.
+ BRAKES, REPAIRS, Modulator unit
- ABS.
7.Remove brake pipes from valance.
8.Release harness from valance and position
aside.
9. Models with A/C: Depressurise A/C system
and remove pipes from valance.
+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
M77 1743
M77 1690A
PANEL REPAIRS
REPAIRS 77-2-29
Refit
1. Models with A/C: Fit A/C pipes and recharge
A/C system.
+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.
2.Fit harness to valance.
3.Fit brake pipes to valance.
4.Fit ABS modulator.
+ BRAKES, REPAIRS, Modulator unit
- ABS.
5.Fit PAS/ACE reservoir, refill fluids to correct
levelsand bleed ACE system.
+ FRONT SUSPENSION,
ADJUSTMENTS, ACE hydraulic system
bleeding.
+ CAPACITIES, FLUIDS,
LUBRICANTS AND SEALANTS, Fluids.
6.Fit air filter assembly.
+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
+ ENGINE MANAGEMENT SYSTEM -
Td5, REPAIRS, Air filter assembly.
7.Fit front wing.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - up to 03MY.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - from 03MY.
8.Connect leads/multiplug to alternator.
9.Connect battery leads, negative lead last.
Valance upper assembly - RH
In this procedure, the front wing and the valance
outer reinforcement are replaced in conjunction with
the RH valance upper assembly.
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove front wing.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - up to 03MY.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - from 03MY.
4.Remove battery.
+ CHARGING AND STARTING,
REPAIRS, Battery.
5.Remove battery tray.
6.Remove fuse box.
7.Release expansion tank from fixings and
position aside.
8.Release harness from valance and position
aside.
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown.
M77 1692A
M77 1750
PANEL REPAIRS
77-2-30 REPAIRS
Refit
1.Fit harness to valance.
2.Fit and secure expansion tank to fixings.
3.Fit fuse box.
4.Fit battery tray.
5.Fit battery.
+ CHARGING AND STARTING,
REPAIRS, Battery.
6.Fit front wing.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - up to 03MY.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - from 03MY.
7.Connect leads/multiplug to alternator.
8.Connect battery leads, negative lead last.
Valance upper assembly (front section) -
LH
In this procedure, the front wing, the valance outer
reinforcement (front section) and the bonnet alarm
switch mounting bracket are replaced in conjunction
with the LH valance upper assembly (front section).
Remove
1.Disconnect both battery leads, negative lead
first.
2.Disconnect leads/multiplug from alternator.
3.Remove front wing.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - up to 03MY.
+ EXTERIOR FITTINGS, REPAIRS,
Wing - front - from 03MY.
4.Remove air filter assembly.
+ ENGINE MANAGEMENT SYSTEM -
Td5, REPAIRS, Air filter assembly.
+ ENGINE MANAGEMENT SYSTEM -
V8, REPAIRS, Air cleaner assembly.
5.Remove PAS/ACE reservoir.
6.Remove ABS modulator.
+ BRAKES, REPAIRS, Modulator unit
- ABS.
7.Release harness from valance and position
aside.
8. Models with A/C: Depressurise A/C system
and remove pipes from valance.
+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery,
recycling and recharging.