Page 977 of 1529

INTERIOR TRIM COMPONENTS
76-3-12 REPAIRS
20.Separate blue section from ICE multiplug.
21.Release coaxial cables from fascia panel.
22.Disconnect multiplug from passenger air bag.
23.Disconnect multiplug from blower motor.
24.Working through glove box aperture remove 2
bolts, or 4 bolts if passenger airbag module is
fitted, securing fascia to body.25.Remove 4 bolts securing lower edge of fascia
to mounting brackets on transmission tunnel.
26.Remove 4 bolts securing lower edge of fascia
to brackets on 'A' post.
27.With assistance carefully remove fascia from
vehicle.
28.If renewing fascia, transfer components to new
fascia as necessary.
Refit
1.With assistance carefully fit fascia and tighten
bolts securing lower edge of fascia to 26 Nm
(19 lbf.ft).
2.Tighten bolts securing fascia to body to 26 Nm
(19 lbf.ft).
3.Fit nuts securingfascia to steering column
bracket to 11 Nm (8 lbf.ft).
4.Secure coaxial cables to fascia and secure blue
multiplug to main ICE multiplug.
5. Models with A/C: Connect heater control
multiplug.
6. Models without A/C: Connect temperature
and air distribution inner cables to heater
control levers. Set temperature control knobs to
fully hot, distribution knob to demist position
and, with flap levers fully closed, secure outer
cables to clips on heater casing.
7.Connect multiplugs to blower motor and
passenger air bag (where fitted).
8.Fit glove box and secure with bolts.
9.Connect fascia harness multiplugs to main
harness and fuse box.
10.Position instrument pack and connect
multiplugs.
Page 1036 of 1529
SUNROOF
DESCRIPTION AND OPERATION 76-6-5
Description
General
The sunroof system consists of a front and a rear sunroof assembly. Both sunroof assemblies slide and tilt to open.
The sunroof system consists of the following components:
lSunroof ECU.
lBCU.
lFront sunroof switch.
lFront sunroof motor and microswitch.
lRear sunroof - front switch.
lRear sunroof - rear switch.
lRear sunroof isolation switch.
lRear sunroof motor and microswitch.
The BCU enables operation of the sunroof ECU. If the sunroof ECU does not receive an enable signal from the BCU,
neither sunroof assembly operates. The BCU is located behind the glovebox. The sunroof ECU is located above the
headlining next to the front sunroof assembly.
TestBook diagnoses the sunroof ECU.
Page 1173 of 1529

HEATING AND VENTILATION
80-16REPAIRS
2. Passenger temperature control cable:
Remove 4 screws securing glove box, release
catch and remove glove box.
3.Remove louvre panel assembly.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Louvre panel assembly - centre
fascia.
4.Release control cable abutment from control
housing and disconnect inner cable from
control. 5.Release clip securing control outer cable to
heater case and disconnect inner cable from
flap lever.
6.Remove control cable.
Refit
1.Fit new control cable, connect inner cable to
control and secure abutment to control
housing.
2.Fit other end of inner cable to flap lever.
3.Position control to maximum heat for
temperature control cables or demist for air
flow control cable, hold flap lever in fully closed
position and secure outer cable in clip on
heater casing.
4.Refit louvre panel assembly.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Louvre panel assembly - centre
fascia.
5. Driver temperature and air flow control
cables: Close fuse access cover and secure
fixings.
6. Passenger temperature control cable: Refit
glove box and secure with bolts.
Page 1174 of 1529
HEATING AND VENTILATION
REPAIRS 80-17
Servo - recirculation flap
$% 80.10.18
Remove
1.Remove 4 studs securing passenger toe board
and remove toe board.
2.Remove 4 screws securing glove box, release
catch and remove glove box. 3.Remove bolt securing BCM, release BCM from
retaining peg and lower BCM.
4.Remove 2 nuts securing ECU assembly and
lower ECU assembly to gain access to servo
screws.
5.Disconnect multiplug from servo.
6.Remove 2 screws securing servo.
7.Release servo, disconnect operating lever and
remove servo.
Page 1175 of 1529
HEATING AND VENTILATION
80-18REPAIRS
Refit
1.Position servo and connect operating lever.
2.Fit and tighten screws securing servo.
3.Connect multiplug to servo.
4.Position ECU assembly, fit and tighten nuts.
5.Position BCM, fit and tighten bolt.
6.Position toe board and secure with studs.
7.Position glove box, fit and tighten screws.
Switch - recirculation control
$% 80.10.21
Remove
1.Remove louvre panel assembly.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Louvre panel assembly - centre
fascia.
2.Disconnect multiplug from recirculation switch.
3.Remove recirculation switch from heater
control panel.
Refit
1.Fit recirculation switch to heater control panel
and connect multiplug.
2.Fit louvre panel assembly.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Louvre panel assembly - centre
fascia.
Page 1183 of 1529
HEATING AND VENTILATION
80-26REPAIRS
Blower assembly
$% 80.20.12
Remove
1.Remove 4 studs securing toe board and
remove toe board.
2.Remove 4 screws securing glove box, release
catch and remove glove box.
3.Disconnect battery earth lead.4.Disconnect multiplugs from blower motor.
5.Remove 8 bolts securing passenger side of
fascia panel.
6.Carefully ease fascia away from bulkhead
7.Remove 3 bolts securing blower motor support
bracket and remove bracket.
8.Remove 2 nuts securing motor assembly.
9.Release blower motor assembly from heater
and manoeuvre from under fascia.
Refit
1.Position blower motor assembly under fascia
and locate to heater casing.
2.Position support bracket, fit and tighten nuts
and bolts.
3.Align fascia, fit bolt to support bracket and
tighten to 26 Nm (19 lbf.ft).
4.Connect multiplugs to blower motor.
5.Connect battery earth lead.
6.Fit glove box, align hinges and tighten screws.
7.Position toe board and secure with studs.
Page 1184 of 1529
HEATING AND VENTILATION
REPAIRS 80-27
Motor - blower
$% 80.20.15
Remove
1.Remove 4 studs securing toe board and
remove toe board.
2.Remove 4 screws securing glove box, release
catch and remove glove box. 3.Remove screw securing harness to blower
motor and release harness.
4.Disconnect multiplug from blower motor.
5.Remove 3 screws securing blower motor to
casing and remove blower motor.
Refit
1.Position blower motor to casing and secure
with screws.
2.Connect multiplug to blower motor.
3.Position harness and secure clip with screw.
4.Fit glove box, align hinges and tighten screws.
5.Position toe board and secure with studs.
Page 1185 of 1529
HEATING AND VENTILATION
80-28REPAIRS
Resistor pack - power resistor A/C
$% 80.20.17
Remove
1.Remove 4 studs securing toe board and
remove toe board.
2.Remove 4 screws securing glove box, release
catch and remove glove box. 3.Disconnect multiplug from resistor.
4.Remove screws securing resistor, release and
remove resistor.
Refit
1.Position resistor and secure with screw.
2.Connect multiplug to resistor.
3.Position glove box, fit and tighten screws.
4.Position toe board and secure with studs.