Page 284 of 1529
EMISSION CONTROL - V8
REPAIRS 17-2-51
REPAIRS
Canister - EVAP
$% 17.15.13
Remove
1.Raise vehicle on lift.
2.Remove 2 bolts securing canister bracket to
chassis.
3.Remove bolt securing canister to bracket and
remove bracket.
4.Release clip and disconnect atmosphere vent
pipe from canister.
5.Release and remove purge and tank vent pipes
from canister.
6.Remove EVAP canister.
CAUTION: Always fit plugs to open
connections to prevent contamination.Refit
1.Ensure all connections are clean.
2.Position new canister and connect purge and
tank vent pipes.
3.Connect atmospheric vent pipe to canister and
secure with clip.
4.Fit bracket to canister and secure with bolt.
5.Fit canister and bracket and secure with bolts.
Page 285 of 1529

EMISSION CONTROL - V8
17-2-52 REPAIRS
Canister - EVAP - Models with Fuel Leak
Detection Pump - up to 03MY
$% 17.15.13
Remove
1.Raise vehicle on lift.
2.Remove 3 Torx screws securing fuel leak
detection pump to mounting bracket.
3.Remove 3 bolts securing EVAP canister
mounting bracket to chassis longitudinal.4.Remove 2 bolts securing EVAP canister to
mounting bracket and collect clamp.
5.Remove mounting bracket.
6.Position cloth to absorb any fuel spillage.
7.Release purge and tank vent pipes from EVAP
canister.
8.Remove clip securing fuel leak detection pump
pipe to EVAP canister.
9.Release pipe from EVAP canister and remove
canister.
CAUTION: Plug the connections.
Refit
1.Remove plugs and ensure all connections are
clean.
2.Connect fuel leak detection pump pipe to EVAP
canister and secure with clip.
3.Connect purge and tank vent pipes to EVAP
canister.
4.Position mounting bracket to EVAP canister
and secure with bolts.
5.Position mounting bracket to chassis
longitudinal and tighten bolts.
6.Fit Torx screws securing fuel leak detection
pump to mounting bracket.
7.Lower vehicle.
M17 02192
M17 0220
M17 0221
4
4
4
9
7
7
5
8
Page 286 of 1529
EMISSION CONTROL - V8
REPAIRS 17-2-53
Canister - EVAP - Models with Fuel Leak
Detection Pump - from 03MY
$% 17.15.13
Remove
1.Raise the vehicle on lift.
2.Disconnect multiplug from the fuel leak
detection pump.
3.Disconnect the fuel leak detection filter pipe
from the fuel leak detection pump.
4.Release clips and disconnect 2 vent pipes from
the EVAP canister.
CAUTION: Always fit plugs to open
connections to prevent contamination.5.Remove and discard 4 bolts securing EVAP
canister mounting bracket to the chassis and
remove the EVAP canister assembly.
NOTE: Do not carry out further dismantling if
component is removed for access only.
6.Remove bolt securing EVAP canister retaining
clamp to the mounting bracket and collect the
clamp.
7.Remove nut and bolt securing EVAP canister to
the mounting bracket.
Page 287 of 1529

EMISSION CONTROL - V8
17-2-54 REPAIRS
8.Remove and discard clip securing fuel leak
detection pump fuel pipe to the EVAP canister
and disconnect the fuel pipe.
9.Remove the EVAP canister.
Refit
1.Position EVAP canister to the mounting
bracket.
2.Connect fuel leak detection pump fuel pipe to
the EVAP canister and secure with a new clip.
3.Fit nut and bolt securing EVAP canister to the
mounting bracket and tighten to 10 Nm (7 lbf.ft).
4.Position EVAP canister retaining clamp to the
mounting bracket, fit bolt and tighten to 10 Nm
(7 lbf.ft).
5.Position EVAP canister mounting bracket to the
chassis, fit new bolts and tighten to 25 Nm (18
lbf.ft).
6.Connect vent pipes to the EVAP canister.
7.Connect multiplug to the fuel leak detection
pump.
8.Connect the fuel leak detection filter pipe to the
fuel leak detection pump.
9.Lower the vehicle lift.
Valve - purge control
$% 17.15.39
Remove
1.Disconnect multiplug from purge control valve.
2.Release clips securing hoses to purge control
valve.
3.Disconnect hoses from purge control valve and
remove valve.
CAUTION: Always fit plugs to open
connections to prevent contamination.
Refit
1.Position purge control valve and connect
hoses.
2.Fit clips to secure hoses to purge control valve.
3.Connect multiplug to purge control valve.
Page 288 of 1529
EMISSION CONTROL - V8
REPAIRS 17-2-55
Solenoid - evap canister vent solenoid
(CVS) valve
$% 17.15.47
Remove
1.Disconnect multiplug from CVS unit.
2.Remove clip and disconnect hose from vent
valve.
CAUTION: Always fit plugs to open
connections to prevent contamination.
3.Remove CVS unit from bracket. Refit
1.Fit CVS unit to bracket.
2.Connect hose to vent valve and secure with
clip.
3.Connect multiplug to CVS unit.
Page 289 of 1529
EMISSION CONTROL - V8
17-2-56 REPAIRS
Sensor - heated oxygen (HO2S) - pre-
catalytic converter
$% 19.22.16
Remove
1.Raise vehicle on a ramp.
2.Release HO
2S multiplug from support bracket.
3.Release HO
2S harness from clip and
disconnect multiplug from HO
2S .
4.Using a 22 mm crow's-foot spanner, remove
HO
2S.
CAUTION: HO
2 sensors are easily damaged
by dropping, excessive heat or
contamination. Care must be taken not to
damage the sensor housing or tip.Refit
1.Clean sensor and exhaust pipe mating
surfaces.
2.If refitting existing sensor, apply anti-seize
compound to sensor threads.
WARNING: Some types of anti-seize
compound used in service are a health
hazard. Avoid skin contact.
NOTE: A new HO
2 sensor is supplied pre-
treated with anti-seize compound.
3.Fit a new sealing washer to HO
2S
4.Fit HO
2S and tighten to 45 Nm (33 lbf.ft).
5. Connect multiplug to HO
2S, and secure to
support bracket and harness clip.
6.Lower vehicle.
Page 290 of 1529
EMISSION CONTROL - V8
REPAIRS 17-2-57
Sensor - heated oxygen (HO2S) - post-
catalytic converter
$% 19.22.17
Remove
1.Raise vehicle on ramp.
2.Release HO
2S multiplug from support bracket.
3.Disconnect HO
2S multiplug from harness.
4.Using a 22 mm crowsfoot spanner, remove
HO
2S.
CAUTION: HO2 sensors are easily damaged
by dropping, excessive heat or
contamination. Care must be taken not to
damage the sensor housing or tip.Refit
1.Clean sensor and exhaust pipe mating
surfaces.
2.If refitting existing sensor, apply anti-seize
compound to sensor threads.
WARNING: Some types of anti-seize
compound used in service are a health
hazard. Avoid skin contact.
NOTE: A new HO2 sensor is supplied pre-
treated with anti-seize compound.
3.Fit a new sealing washer to HO
2S
4.Fit HO
2S and tighten to 45 Nm (33 lbf.ft).
5. Connect HO
2S multiplug to harness and fit
harness to bracket.
6.Secure harness to clip.
7.Lower vehicle.
Page 291 of 1529
EMISSION CONTROL - V8
17-2-58 REPAIRS
Control Valve - Secondary Air Injection
(SAI)
$% 17.25.02
Remove
1.Release clip and disconnect air hose from
valve.
2.Disconnect vacuum hose from valve.
3.Remove 2 bolts securing valve to air manifold.
4.Remove valve and discard gasket.
Do not allow dirt or debis to enter the air
manifold.
Refit
1.Clean SAI control valve and mating face on
manifold.
2.Fit new gasket and fit valve. Tighten bolts to 10
Nm (7 lbf.ft).
3.Connect vacuum hose.
4.Connect air hose and secure with clip.
Reservoir - Vacuum - Secondary Air
Injection (SAI) - up to 03MY
$% 17.25.04
Remove
1.Disconnect 2 vacuum hoses from reservoir.
2.Remove bolt securing reservoir to mounting
bracket and collect reservoir.
Refit
1.Position reservoir to mounting bracket and
tighten bolt to 10 Nm.
2.Connect vacuum hoses to reservoir.
M17 0222
1
2
3
4
M17 02272
1
1