Page 1382 of 1529
IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-15
1Overhead console assembly
2CD autochanger
3Radio head unit
4Fuse 15 (20A) – Auxiliary power supply
5Fuse 27 (15A) – Permanent battery supply
6Passenger compartment fusebox
7CD Switch box
8Noise filter
Page 1384 of 1529

IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-17
Overhead Console Unit
1Headphone jack
2Headphone jack
3Audio select button
4Play/Pause button
5Stop/Eject button
6Infra-red LED
7Status LED8CD/DVD slot
9Audio In – Right
10Audio In – Left
11Video In
12Headphone jack
13LCD monitor
The overhead console unit is attached to a bracket which in turn is attached to a roof cross-member, to the rear of the
front sunroof. The cross-member is drilled and fitted with three captive nuts. The bracket is secured to the cross-
member with three Torx screws and provides the attachment support for the overhead console unit. The unit is
secured to the bracket with two screws located underneath the screen and two further screws which are located
beneath the button and plug trim panels.
The overhead console unit is connected to the main DVD wiring harness by a short link lead which has a connector
at each end. The main wiring harness is routed across the roof, above the headlining, to the top of the right hand 'B'
post and is then routed along the roof panel and descends down the 'A' post, behind the trim panel, to the CD switch
box next to the passenger compartment fusebox.
Page 1386 of 1529

IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-19
CD Switch Box
1Noise filter
2Connector C04
3Internal switches4CD switch unit
5Connector C07
The CD switch box is located below the steering column, on the passenger compartment fusebox bracket, behind the
fascia closing panel. The box is secured to the bracket with two metal clips.
The switch box is connected to the lower DVD harness assembly. Two plugs from this harness connect into the switch
box on opposite sides. A fly lead from one of the connectors provides for the connection of the integral noise filter.
Some CD switch boxes have two internal switches which are located next to one of the clips. This type of CD switch
box can be used on vehicles with either a Becker head unit or an Alpine head unit. The switches have two positions;
'Differential Audio' or 'Non-Differential Audio' which is defined by a decal above the switch aperture. For a Becker head
unit the switches must be in the 'Non-Differential Audio' position, for an Alpine head unit the switches must be in the
'Differential Audio' position.
CD switch boxes without the internal switches can only be used on vehicles with an Alpine head unit and cannot be
used on vehicles with a Becker head unit.
Page 1390 of 1529
IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-23
Connector C07
Connector C07 is located on the CD switch and transmits signals between the CD switch and the CD autochanger
and the audio head unit.
Pin No. Description Input/Output
1 Not used–
2 I Bus data connection between CD switch and head unit Input/Output
3 Audio left + from CD switch to head unit Output
4 Audio left – from CD switch to head unit Output
5 Audio right + from CD switch to head unit Output
6 Audio right – from CD switch to head unit Output
7 I Bus data connection between CD switch and CD autochanger Input/Output
8 Audio left + from CD autochanger to CD switch Output
9 Audio left – from CD autochanger to CD switch Output
10 Audio right + from CD autochanger to CD switch Output
11 Audio right – from CD autochanger to CD switch Output
12 – 13 Not used–
14 Power ground from passenger compartment fusebox to CD switch Input
Page 1393 of 1529

IN CAR ENTERTAINMENT
86-6-26 DESCRIPTION AND OPERATION
Connector C05
Connector C05 is located passenger compartment fusebox and supplies power and ground to CD switch unit.
Electrical Supply
The complete system is connected via a connection in the passenger compartment fusebox. A plug is connected to
an auxiliary socket in the fusebox and supplies the ground, accessory power and permanent battery power supplies
to the system via the CD switch and main DVD harness.
The system is connected by two fuses in the passenger compartment fusebox as follows:
lFuse 15 (20A) – Auxiliary power supply
lFuse 27 (15A) – Permanent battery supply.
CAUTION: Always replace fuses with a fuse of the correct Amperage rating.
Voltage Protection System
The DVD system has a voltage protection system to protect the vehicle battery from further loads if battery voltage is
low or to protect the DVD system if the battery voltage is high.
If the battery voltage falls to 11 volts or below, the system will shutdown to protect the battery from further drain. A
message 'Voltage Error shutdown' will appear in the LCD monitor before the system shuts down. When the battery
voltage reaches 11.5 volts or above, the system will restart when the power button on the remote control handset is
pressed.
If the battery voltage exceeds 17 volts, the system will shutdown to a low voltage 'dormant' mode to protect the system
from excessive voltage. A message 'Voltage Error Shutdown' will be displayed in the LCD monitor before the system
shuts down. When the voltage has fallen to 16.5 volts or lower the system will restart when the power button on the
remote control is pressed.
Pin No. Description Input/Output
1 Main ground Input
2 Not used–
3 Accessory power supply Input
4 Battery power Input
5 Not used–
Page 1395 of 1529

IN CAR ENTERTAINMENT
86-6-28 DESCRIPTION AND OPERATION
Fault Finding
The following table details potential faults, possible causes and rectification suggestions.
Fault Possible Cause Rectification
System fails to power up Missing or blown fuse Check both fuses in passenger compartment fusebox
Battery voltage too low or too high Voltage protection system may be active. Check battery
voltage output
Faulty connections Check all DVD harness connections for security and
correct location of pins
Faulty overhead console Replace overhead console
Damaged DVD harness Check all DVD harnesses for damage and repair or
replace as required
Faulty noise filter connection Check power supply wires into and out of the noise filter
on the CD switch box
No picture or sound Missing or blown fuse Check both fuses in passenger compartment fusebox
Low or high battery voltage Check battery voltage output
Vehicle interior is too hot or too
coldAllow vehicle interior to warm up or cool down before
switching on the system
DVD parental rating system is
preventing DVD playRefer to DVD System Owner's Manual and check the
parental control rating setting
LCD monitor is pushed too far
forwardReturn LCD monitor to an angle for normal viewing
Good picture, no sound Volume setting on audio head unit
too lowCheck and adjust head unit volume control
Headphone not connected, faulty
headphone or headphone volume
control incorrectly setEnsure headphone is correctly connected.
Check headphone for correct operation.
check headphone remote volume control setting.
Faulty connections Check all DVD harness connections for security and
correct location of pins
CD switch box or harness fault Check all harnesses to and from the CD switch box. If
harnesses OK, replace CD switch
Faulty overhead console Replace overhead console
Good sound, poor or no
pictureVehicle interior is too cold Allow the vehicle interior to warm up before switching on
the system
Source mode set incorrectly Press the 'Source' button on the remote handset to set
the correct operating mode
Faulty overhead console Replace overhead console
Remote control handset
does not functionCheck batteries in remote control
handsetReplace batteries with new batteries
Ensure that infra-red sensor on
overhead console is not
obstructedLower LCD monitor and check that sensor is not
obstructed or dirty
Status LED on overhead
console is flashingVehicle interior is too hot allow vehicle interior to cool down before switching on
the system
Audio through vehicle
speakers but not through
wired headphonesFaulty headphones Check headphone for correct operation.
Faulty overhead console Replace overhead console
Audio through vehicle
speakers but not through
wireless headphonesFaulty batteries in wireless
headphonesReplace batteries
Faulty headphones Test with known operational headphones and replace
headphones if necessary
Faulty RF transmitter or connector Replace overhead console
Faulty overhead console Replace overhead console
Page 1396 of 1529

IN CAR ENTERTAINMENT
DESCRIPTION AND OPERATION 86-6-29
Audio through headphones
but not through vehicle
speakersFaulty connections a CD switch
boxCheck DVD harnesses and connectors into and out of
the CD switch box
CD switch box internal switches
incorrectly setCheck internal switches on CD switch box for correct
settings for vehicle audio head unit
Faulty CD autochanger (if fitted) Check and if necessary replace CD autochanger
Faulty CD switch box Check and replace CD switch box
Audio CD autochanger does
not operateMissing or blown fuse Check both fuses in passenger compartment fusebox
DVD system speaker setting
incorrectPress speaker button on overhead console or remote
control handset to switch from DVD audio to head unit
CD audio
Faulty audio connections Check all connectors from the audio head unit to the CD
autochanger
Faulty CD autochanger Replace CD autochanger
Faulty CD switch box connections Check CD switch box connectors for security and
correct location of pins
Faulty CD switch box Replace CD switch box
Faulty main DVD harness Check main DVD harness for damage and repair or
replace as necessary
Faulty overhead console Replace overhead console
Overhead console DVD
player will not accept discsMissing or blown fuse Check both fuses in passenger compartment fusebox
Faulty or damaged disc check disc and try a known operational disc
Faulty overhead console Replace overhead console
Page 1405 of 1529
IN CAR ENTERTAINMENT
86-6-38 REPAIRS
Switch box - CD/DVD player
$% 86.53.41
Remove
1.Remove battery cover and disconnect the
battery earth lead.
2.Remove 3 fasteners and release drivers side
lower closing panel.
3.Release diagnostic socket and remove closing
panel.
4.Rotate turnbuckles and lower fuse box access
panel.5.Remove cable ties securing DVD harness to
fascia.
6.Release CD switch box from fascia support
bracket.
7.Disconnect 3 multiplugs and remove CD switch
box.
Refit
1.Position CD switch box and connect multiplugs.
2.Fit CD switch box to fascia support bracket.
3.Align harness to fascia and secure with cable
ties.
4.Close and secure fuse box access panel.
5.Position fascia closing panel and fit diagnostic
socket.
6.Fit closing panel and secure with fasteners.
7.Connect battery earth lead, fit and secure
battery cover.