1999 HONDA CR-V Rear brakes

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SuspensionSection 18
BrakesSec'tion 19
Air ConditioningSection 22
* When using a new belt, adjust deflection or tension to new values. Run the engine for 5 minutes then turn it off.
Readjust deflection or tension to used belt values.
o
Unit of length: mm {in)
MEASUREMENTSTANDARD {NEW)
WheelalignmentCamber FrontRearCaster FrontTotaltoe FrontnearFront wheel turning angle Inward wheelOutward wheel
0"00' 1 1'- 1"00' 1 1'2"10' ! 1"0J3(011/8)rN 2 ri (1/161 1/r6)37"00' ! 231'30'(Referencei
Wheel bearingEnd playFrontRear0 - 0.05 {0- 0.002}0 - 0.05 (0 0.002i
Rim runout Aluminum wheel AxialBadialSteelwheel AxialRadial
STANOARD (NEW)SERVICE LIMIT
0 - 0.7 (0 0.03)0,0.7 (0 - 0.03)0 1.0 (0 - 0.04)0 - 1.0 {0 - 0.04)
2.0 (0.08)'r.5 {0.06)2.0 {0.08)1.s (0.06)
MEASUREMENTSTANDARD INEWI
Parking brakeleverPlay in stroke at 196 N (20 kgf,44lbf)lever force
To be locked when Dulled: 2 - 6 notches
Foot brake pedalPedal height (with tloor mat removed)
Free playNT
155 (6 1/8)161 (6 5/16)1 5 (1/16 - 3/16)
Master cylinderPiston-to-pushrod clearance0 - 0.4 (0- 0.02)
Disc brakeDisc thickness Front '97, '98 models'99, '00 modelsDisc runoutDisc parallelismPad thickness
FrontFrontFront
STANDARD {NEW'SERVICE LIMIT
22.9 - 23.1 (0.902 - 0.909)23.6 23.8 (0.929 - 0.937)
10.5 - 11.5 (0.4't 0.45)
21.0 (0.83)
21.0 (0.83)
0.10 {0.004)0.015 (0.0006)
1.6 (0.06)
Rear brake drumLD.Lining thickness
2r9.9 220.0 (8.657 - 8.661)3.9 - 4.5 (0.15 - 0.18)221.O 8.70112.0 (0.08)
MEASUREMENTSTANDARD {NEWI
Air conditioningLubricant type:KEIHIN SP 10 (P/N 38897 - Pl3 - A01AH or 38899 -
Pl3 - A01)Lubricant capacity Condensermf {floz, lmp oz) EvaporatorLine or hoseReceiver
25 (5/6,0.9)
40 {1 1/3, 1.4)10 {1/3,0.4)10(.]/3,0.4)
Compressor(KEIHIN)Lubricant type: SP 10Lubricant capacity ml ({l 02, lmp oz}Stator coil resistance at 68'F (20"C) OPulley-to-pressuae plate clearance
130'3'{4 1fi'3o, 4.6;"}3.05 - 3.350.51 0.15 (0.02 1 0.006)
Compressor belt*Deflection with 98 N (10 kgl,22lblibetween pulleys7.5 - 10.5 {0.30 - 0.41) with used belt5.0 - 7.0 (0.20 - 0.28) with new belt
Belt tension N (kgf, lbf)Measured with belt tension gauge390 - 540 (40 55,88-120)withusedbelt740 - 880 {75 90, 170 - 200) with new belt
2-11
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METRICITEMENGLISHNOTES
AIR CONDITIONINGCooling capacity3,520 Kcal/h j 14,000 BTU/h
Compressor Type/manutacturerNo. of cylinderCaPacityMax. speedLubricant capacityLubricant type
Scroll/KElHlN
85.7 mf/rev | 5.23 cu'in/rev10,000 rpm130mf 1 algIlozsP-10
Condenser TypeCorrugated fin
Evaporator TypeCorrugated fin
Blower TypeMotor inputSpeed controlMax. capacity
Sirocco fan200 w 112 v4-Speeo440 m3/h 15,500 cu fvh
Temperature control
Compressor clutch TypePower consumptionDry, single plate, poly-V-belt drive40 W max./12 VAt 68'F (20 C)
Befrigerant TypeOuantity
HFC-134a 1R-134a)zoo o' g 24j an oz
STEERING SYSTEMTypeOverall ratioTurns, lock to lockSteering wheel diameter
Power assisted, rack and pinion
SUSPENSIONType Front
Bear
Shock absorber Front and Rear
Independent double wishbone, coil springwith stabilizerIndependent double wishbone, coil springwith stabilizerTelescopic, hydraulic nitrogen gas tilled
WHEEL ALIGNMENTCamber
CasterTotaltoe
FronthearFrontFrontRear0inln 1/16 in0mmln2mm
0'- r"00'2.10'
BRAKE SYSTEMTvpe
Pad surface areaLining surface areaParking brake
Front
RearFrontRearTvpe
Power-assisted selt-ad,ustingventilated discPower assisted self-adiusting drum49 cm, x 2 7.6 sq-in x 273 cm, x2 11.3 sq-in x 2Mechanical actuating, rear two wheel brakes
Drum brake
TIRESize and pressureSee tire inlormation label.
ELECTRICALBafteryStarterAlternator
In under-dash fuse/relay boxIn under hood fuse/relay box
In underhood ABS fuse/relay boxHeadlightsFront turn signal lights
Front parking lightsFront side marker lightsRear side marker lightsRear turn signal lightsErake/parking lightsBack-up lightsCeiling lights {fronvrear)License plate lightSpotlightsHigh mount brake lightlgnition key lightAshtray lightGauge lightsIndicator lightslllLrmination and pilot IightsHeater illumination lights
12 V, 36 AH/s HR12V 1.0, 1.1 kW12V 100A
7.5 A, 10 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A'100 A7.5 4,20 A. 40 A12V 60/55 W12 V- 21 W ('97 model),12 V - 27 W ('98-00 models)12V 5 W {'97 model),3 CP ('98 - 00 models)12V-8W12 V,3 CP12V-21W12 V 2115 W12V 21 CP (18 W)12V-8W12V-8W12V-5W12V -21W
12 V- 1.4 W12V 1.4 W12 V 1.4 W,3 W,3.4 W12V-0.84W, 1.12 W, 1.4 W,3 W, LED12 V - 0.84 W, 1.4 W, LED12 V,1.4 W
2-13
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Brakes
Special Tools ............. 19-2
Component Locations
lndex ................ ...... 19-3
Inspection and Adlustment
Brake System Rubber Parts
and Brake Booster ..........,,,.......... 19-4
Brake Pedal ............ 19-5
Parking Brake ........ 19-6
Bleeding ................. 19'7
Brake System Indicator ................... 19-8
Front Brake Pads
Inspection and Replacement .......... 19-9
Front Brake Disc
Disc Runout Inspection ................... 19-11
Disc Thickness and
Parallelism Inspection ........,........ 19-1 1
Front Brake Caliper
Disassembly/Reassembly ............... 19-12
Master Cylinder/Brake Booster
Removal/lnstallation ....................... 19-13
Master Cylinder
Inspection/Disassembly .............. 19-14
Pushrod Clearance Adiustment ...... 19-14
Brake Booster Inspection ...,.,,,,....... 1 9-1 5
Rear Drum Brakes
Inspection .............. 19-15
Brake Shoes
Replacement ..... 19-r 8
Wheel Cylinder Replacement ......... 19-20
Brake Hoses/Lines
Inspection/Torque Specifications ... 19-21
Hose Replacement ....,...,............. ..,,, 19-22
Parking Brake Cable
Inspection and Replacement .......... 19-23
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Inspection and Adjustment
Parking Brake
Inspeqtion
1. Pull the parking brake lever with
lbfl force to fully apply the parking
The parking brake lever should be
specified number of clicks.
L.var Lockod Clicks: 2 - 6
196 N (20 kqf, 44
brake.
locked within the
2. Adjust the parking brake if the lever clicks are out ofspecification.
Adiustment
1. Raise the rear wheels off the ground. and support
the vehicle on safety stands.
@@ Bbck tho front who€ts betore iackingup the rear ot tho vohicle.
2. Remove the parking brake cover
PARKING BRAKE COVER
19-6
3. Release the parking brake lever.
Adjust the parking brake by turning the adjusting
nut.
Check that the parking brakes do not drag when therear wheels are turned. Readjust if necessary.
Make sure the parking brakes are fully applied when
the parking brake lever is pulled up fully.
Installthe parking brake cover.7.
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Rear Drum Brakes
Never use an air hose or dry brush to clgan brake assemblies,
Use an OSHA approved vacuum cleaner to avoid breathing brake dust.
Contaminated brake linings or drums reduce stopping ability.
Block the front wheels betore iacking up lhe rear ot the vehicle,
Block the front wheels, loosen the rear wheel nuts slightly, then raise the
poned. Remove the rear wheels.
2. Release the parking brake, and remove the rear brake drum.
I N.m {0.9rbr.ft)kgl.m,5.5
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196
@
Inspection
a
a
rl
a
1.vehicle, and make sure it is securely sup-
BACKING PLATEMarked left and right.
PARKING EBAKE I-EVERMarked left and right.
ADJUSTER BOLTCheck ratchet teethfor wear and damage.UPPER RETURN SPRINGCheck for weaknessand damage.
CLEVIS BCLEVIS A
64 N.m 16.5 kgl.m,47 lbt.ftl
\L;
SPRINGCheck for weaknessano oamage.
'l-'-' u-cllP
I Replace.
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BRAKE SHOEInspection, see page 19 17lf brake shoes are to bereused, mark and reassemblein same position.
WHEELInspect for leakage.Replacement, seepage 19-20
LOWER RETURNSPRINGCheck for weaknessano oamage.
RETAINER SPRINGInstall securely onlensron prn.
19-16
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Rear Drum Brakes
Brake Shoes Replacement
1. Remove the upper return spring with the tool.
l@ w€ar eye protestion when using the
brske spring wrench.
RETAINER SPRINGBRAKE SPRING WBENCH{Commerciallv available)
Remove the tension pins by pushing the retainer
spring and turning them.
Lower the brake shoe assembly, and remove the
lower return spring, Make sure not to damage the
dust cover on the wheel cylinder,
Disconnect the parking brake cable from the parking
brake lever.
Remove the brake shoe assembly,
Remove the upper return spring, self-adjuster lever,
and self-adjuster spring, and separate the brake
shoes.
TENSION PIN
5.
o.
SELF.ADJUSTER LEVER UPPER RETURN SPRING
19-18
7. Remove the wave washer, parking brake lever. and
pivot pin from the brake shoe by removing the U-
cliD.
BRAKE SHOE
Apply brake cylinder grease (P/N: 08733 - 80202) or
equivalent rubber grease to the sliding surface of
the pivot pin, 8nd insert the pin into the brake shoe.
Install the parking brake lever and wave washer on
the pivot pin, and secure them with a new U-clip.
. lnstall the wave washer with its convex side fac-
Ing our.
. Pinch the U-clip securely to prevent the pivot pin
from coming out of the brake shoe.
U.CLIPReplace.
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U-CLIPReplace.WAVE WASHERReplace.
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Rear Drum Brakes
Brake Shoes Replacement (cont'd)
16. Install the brake shoes onto the backing plate. Be
careful not to damage the wheel cylinder dust cov-
ers.
17. Install the tension pins and the retainer springs.
18. Hook the upper return spring with the tool.
@ wsar eye proieclion whon using tho
brtko spring wronch.
lnstallthe brake drum.
lf the wheel cylinder has been removed, bleed the
brake system (see page 19-7).
Press the brake pedal several times to set the self-
adjusting brake.
Adjust the parking brako (see page 19-6).
19.
20.
21.
UPPER RETURN SPRING
TENSION PINS
19-20
7.
SEALANT
Wheel Cylinder Replacement
CAUTION:
. Do not spill brake fluid on th6 vehicle; it may damage
the paint; if brako fluid doos contact tho paint, wash
it off immedialely whh water.
. To pr6v6ni 3pills, cov6r th6 hose ioinls with rags ol
shop lowels,
. Use only a genuine Honda whoel cylinder spocial
bolt.
Remove the brake shoes {see page '19-18).
Disconnect the brake line,
BACKING PLATE
1.
15 N,m 11.5 kgt m,11 tbf.ftl
WHEEL CYLINDER
9 N.m 10,9 kgf'm.6.5 rbtft)
Remove the bolt and the wheel cylinder from the
backing plate.
Apply sealant between the wheel cylinder and back-
ing plate, and install the wheel cylinder.
Install the removed parts in the reverse order of
removal.
Fill the brake reservoir up. and bleed the brake sys-
tem {see page 19-7).
After installation. check for a leak at the line joint.
and retighten if necessary.
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Gauge Assembly
Circuit Diagram (cont'd)
GAUGE ASSEMBLY
REARCEILINGLIGHT
TAILGATELATCHswtTcH
rCLOSED I Glass open ItoPEN : Glass closed I
fCLoSED rTailsate open II0PEN iTailsateclosed.J
23-60
BLK
T
G552tlsA)-
AI Jl
I SRAKE FLUIOI LEVET SWITCHI fCLOSED . Floal down)
lLoPEN . Floal up J
BLK
+
G401G402
ABSCONTROLUNIT
PREVIOUSPAGE
a1
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BRAKESYSTEMLIGHTl1.4Wl
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SEATBELTREMINDERLIGHT(1.4W)
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TAILGATEINDICATORLIGHT{1.4W}
Gnru;neo I f7 |
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