1999 HONDA CR-V steering gear

lnstallation
1. Before installing the gearbox, extend the rack all the
waY to right.
2. lnstall the mounting cushion on the steerlng gear-
box.
3. Pass the right side of the steering gearbox above
and through the right side of the rear beam. Be care-
ful not to bend or damage the two power steering
STEERING GEARBOX
Install the mounting bracket over the mounting
cushion. then install the two gearbox mounting
bolts. Position the split portion of the mounting
cushion as shown.
MOUNTING BBACKETS
GEARBOX MOUNTINGBOLTS39 N.m14.0 kgf.m, 29 lbf.ft)
:-
/
5. Install the stiffener plate with the two gearbox
mounting bolts and stiffener plate attaching bolts.
Be sure the air tube is not caught or pinched by
stiffener plate. Install the bolts loosely first. then
tighten them securely.
NOTE: With 2WD continue to step 11.
STIFFENER PLATEMOUNTING BOLTS38 N.m
1.
With 4WD, lower the iack, and return the engine to
the original Position.
lnstall the rear mount and rear mount bracket.
Tighten the mounting bolts in order: A, B and C.
8.12 x 1,25 mm
59 N.m(6.0 kgt.m. *l lb{'ftlReplace.
10 x 1.25 mm6,a N.m
16.5 kst.m, 47 lbl'ft)R€place.
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o(]
17-51
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Power Steering Gearbox
Installation (cont'd)
8, Install the left front mount. Tighten the mountingbolts in order: A and B.
LEFT FRONT MOUNT
B-12 x 1,25 mm59Nm(6.0 kgtm,,€ lbl.ftlReplaca.
9. Instsll the right front mount, Tighten the mountingbolts in order: A and B.
B-12 x 1.25 mm59 N.m16.0 ks[.m, ,|:| lbf.ftlReplace.
A-10 x 1.25 mm4,1 N.mla.s kgt m, 33 lbf.ft)
A-10 x 1.25 mma,a N.m
10. Remove the vinyl type from the side frame (both
sides).
17-52
11. Installthe return hose joint by tightening the 16 mmflare nut.
AD.'USTAB[T HOSE CLAMP(For installationreter to page 17,23)
RETURN HOSE JOINT:16 mm FLARE NUT28 N.m12.9 kg{.m.21 lbt{t)
14 mm FLARE NUT37 N.m(3.8 ksf.m, 27 lbl'frl
't2.
13.
Connect the return hose securely. and tighten theadjustable hose clamp.
Connect the pump outlet hose, and tighten the l4mm flare nut.
NOTE: Make sure that there is no interferencebetween the fluid lines, the rear beam or any otherparts.
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't 4.
15.
Center the steering rack within its stroke.
Install the steering joint, and reconnect the steering
shaft and pinion shaft.
NOTE: Make sure the steering joint is connected as
follows.
a. Insen the upper end of the steering joint onto the
steering shaft (line up the bolt hole with the flat
on the shaft).
UPPER JOINT BOLT22 N.m12.2 kgf.m, 16lbl.ft,
STEERING JOINT
COLUMNSHAFTLOWER JOINT BOLT22 N.m12.2 kgf.m, 16lbtftl
UPPER JOINT BOLTBolt must line upwith tlat on shatt.
LOWER JOINT BOLTBolt must line up withgroove around on shaft.
PINIONSHAFT
b, Slip the lower end of the steering ioint onto the
pinion shaft.
c. Install the lower joint bolt (line up the bolt hole
with ths groove around the shaft). Be sure that
the lower joint bolt is securely in the groove in
the pinion shaft.
d. Pull on the steering joint to make sure that the
steering joint is fully seated.
e, Install the upper joint bolt,
Reinstall the steering wheel {see page'17-19).16.
17-53
17. Wipe off any grease contamination trom the ball
joint tapered section and threads then reconnect the
tie-rod ends to the steering knuckles. For'97 - 98
models; torque the castle nut to the lower torque
specification, then tighten it only far enough to
align the slot with the pin hole. Do not align the nut
by loosening. Install new cotter pins.
CAST1T NUT(9t - 98modol!)
HEX NUTl'g!t - 00 modeb)il:l N.m14.4 ksl.m,32 tbf.f0
39 - iU N'm
lil.o - 4.8 kgl.m,
29 - 35 tbf.ftl
18.
19.
20.
21.
22.
23.
'99 - lD modeb:
COTTER PINRePlace.on reassembly, bendthe cotter Pin as shown.
With 4WD, connect the propeller shaft and transfer
assembly (see section 16).
Connect the shift linkage to the transmission (M/T:
see section 13, A,/T; see section 14).
Installthe Twc (see section 91.
lnstall the front wheels,
Fill the system with power steering fluid, and bleed
air from the system (see page 17-15).
After installation. perform the following checks.
. Start the engine, allow it to idle, and turn the
steering wheel from lock-to-lock several times to
warm up the fluid. Check the gearbox for leaks
(see page 17-23).
. Adjust the front toe (s€e section 18).
. Check the steering wheel spoke angl€. Adjust by
turning the right and left tie-rods equally, if nec-
essary.
TIE.ROO END
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Connector ldentification and Wire Harness Routing
Engino Wire Harness
Connecto; or
Terminal
Number of
CavitiesLocationConneqts toNotos
c101
c102
c103
c 104
c105
c105
c106
c 107
c 108
c 109
c]10
c1l'l
c112
c113
c't 14
cl16
cl16
c117
c118
c119
c120
c121
c't22
c't23
c't25
cl26
cl27
cr 28
cl29
c130
c131
c132
c 133
c134
c134
c135
c 136
10
6
1
2
1
2
1
10
20
31
16
22
l0
l0'14
14
1
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Left side of engine compartment
Left side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine
Middle of engine
Behind right kick panel
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Under right side of dash
Right side of engine
Right side of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Left side of engine compartment
Middle of engine
Middle of engine
Main wire harness (C304)
Main wire harness (C305):'97 - 98 models
No. 1 fuel injector
Crankshaft speed fluctuation (CKF) sensor
Alternator
Alternator
Engine oil pressure switch
No.2 fuel injector
Evaporative emission (EVAP) purge
control solenoid valve
No. 3 fuel injector
No. 4 fuel injector
Primary heated oxygen sensor(Primary HO2S) (sensor 1)
Radiator fan switch
Coolant temperature sending unit
Engine coolant temperature (ECT) sensor
Mainshaft speed sensor
Lock-up control solenoid valve
Back-up light switch
Shift control solenoid valve
Linear solenoid valve
Countershaft speed sesnsor
Starter solenoid
Distributor
Junction connector
PCM
ECIWPCM
ECM/PCM
ECM/PCM
Main wire harness (C,|:}1)
IVT gear position switch
Vehicle speed sensor (VSS)
Throttle position (TP) sensor
MAP sensor
ldle air control (lAC)valve
lntake air temperature (lAT) sensor
Junction connector
Junction connector
Power steering pressure (PSP) switch
Junction connector
Knock sensor (KS)
A/r
USA
Canada
Alr
AlT
M/'r
Afi
'97mooel
'97 model'98 - 00
mooets
'99 - 00
models
T101
r102
Left side of en0ine companment
Right side of engine compartment
Alternator
Under-hood fuse/relay box
G101Middle of engineEngine ground, via engine wire harness
23-14
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Ground Distribution
Ground-to-Component(sl Index
GroundWire Color
G2
G3
G 10'l
G201
G202
G351
BLIVRED
BRN
BLK
BLK
BRN/BLK
BLK
BLK
BLK
23-46
Component or Circuits Grounded
Battery
Valve Cover
Transmission housing
A,/T gear position switch
ECM (PG1, PG2) ('98 - 00 models: M/T)
PCM (PG1, PG2l (Avrr)
PGM-FI main relay
Power steering pressure (PSP) switch
Radiator fan switch
VSS
Data link connector
ECM (1G1, LG2) ('98 - 00 models: M/T)
PCM (LGI, LG2) (IVT)
Shielding:
between ECM ('98 - 00 models: M/T) or PCM (Ay'T) and CKF sensorbetween ECM {'98 - 00 modets: M/T} or pCM (Ay'T) and CKp sensorbetween ECM ('98 - 00 models: M/T) or PCM (rVT) and CYP sensorbetween ECM ('98 - 00 models: M/T) or PCM (Ay'T) and TDC sensorbetween ECM {'98 - 00 models: M/T) or PCM (ly'T) and countershaft speed sensor (Ay'T)
between ECM ('98 - 00 models: M/T) or PCM {A,,/T) and mainshaft sp€ed sensor {!VT)between ECM ('98 - 00 models: M/T) or PCM (A,/T) and primary HO2Sbetween ECM ('98 - 00 models: M/T) or PCM (Ay'T) and secondary HO2SHorn (High)
Horn {Low}
Radiator fan motor
Right headlight
Right front parking light
Right front side marker light
Right front turn signal light
Condenser fan motor
Cruise actuator
Left front parking light
Left front side marker light
Left front turn signal light
Left headlight
Rear window washer motor
Windshield washer motor
ABS pump motor
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