1999 HONDA CR-V Pressure switch

ldle Control System
Power Steering Pressure (PSP) Switch Signal (cont'dl
'98 - 00 models:
*: Do not hold the steering wheel at lulllock for more than five seconds.
ECM/FCM CONNECTORS
PSP SwlTCH 2P CONNECTOR ICl35}
PSP SW IGRNI
JUMpER f-7 T \wtRE L-5 rl
GND (3LX}
Wire side of lemale terminals
Inspection of PSP swilch 3ignal.
Ch€ck tor rn opon in the wire (PSP
SW line):1. Turn the ignition switch ON {ll).2. Measure voltage betlveen ECM/PCM connector terminals 426and 820.
Chock for an open in the wire IPSPSW lin€):1. Turn the ignition switch OFF.2. Disconnect the PSP switch 2Pconnector,3. Turn the ignition switch ON (ll).4. At the wire side. connect thePSP switch 2P connector terminals No. 1 and No.2 with a
5. Measure voltage between ECM/PCM connector terminals 426and 820.
ls there less than 1.0 V?
- Ropai. open in the wire be-tweon th6 ECM/PCM (A26)
and th6 PSP .witch.- R6p.ir open in BLK wire be-tween tho PSP 3witch andG 101,
lsthere less than 1.0 V?Check the op€ration of the PSPswitch:1. Stan the engine2. Turn steering wheel to the fulllock position*.3. Measure voltage b€tween ECM/PCM connector terminals A26and 820.
ls there battery voltage?
PSP switch signal is OK.
Wire side of female terminals
11-164
(To page 11-165)
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3. Before connecting a new fuel tube/quick-connect fit-
ting assembly, remove the old retainer from the
mating pipe.
with thetabs pulled
apart, removeand discardthe retarner
Ncw FUEL TUBE/OUICK.CONNECTFI?TING ASSEMBLY
4.Align the quick-connect fittings with the pipe. and
align the retainer locking pawls with the connector
grooves. Then press the quick-connect fittings onto
the pipe until both retainer pawls lock with a click-
Ing sound.
NOTE: lf it is hard to connect, put a small amount of
new engine oil on the pipe end.
5. Make sure the connection is secure and that the pawls
are firmly locked into place; check visually and bypulling the connector.
Reconnect the battery negative cable, and turn the
ignition switch ON (ll). The fuel pump will run for
about two seconds, and fuel pressure will rise. Repeat
two or three times, and check that there is no leakage
in the fuel supply system.
6.
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Fuel Supply System
System Description
The fuel supply system consists of a fuel tank, in-tank
high-pressure fuel pump. PGM-Fl main relay, fuel filter,
fuel pressure regulator, fuel injectors, and fuel delivery
and return lines. This system delivers pressure-regulat-
ed fuel to the fuel injectors and cuts the fuel delivery
when the engine is not running.
Fuel Pressure
Relieving
Before disconnecting fuel pipes or hoses, release pres-
sure from the system by loosening the 12 mm banjo
bolt on the too of the fuel filter.
Do not smoke while working on the fuel system.
Ke€p open flames or sparks away from your work
area,
Be sure to relieve fuel pressure while the ignition
switch is off.
Write down the frequencies for the radio's preset
buttons.
Disconnect the battery negative cable from the bat-
tery negative terminal.
Remove the fuel fill cap.
Use a box end wrench on the 12 mm banjo bolt at
the fuel filter while holding the fuel filter with anoth-
er wrench.
Place a rag or shop towel over the '12 mm banjo bolt.
Slowly loosen the 12 mm banjo bolt one complete
rurn 12 mm BANJoBOLT
1.
SHOP TOWEL
NOTE: Replace the washers whenever the 12 mm
banio bolt is loosened or removed.
11-178
Inspection
1, Relieve fuel pressure.
2. Remove the 12 mm banjo bolt on the fuel filter while
holding the fuel filter with another wrench. Attach
the 12 mm fuel pressure adapter bolt and the special
tool.
FUEL PRESSUREREGULATON
FUELPRESSUREGAUGE07406 - 0040001
The illustration shows'97 - 98 models,'99 - 00 models are similar.
Start the engine. Measure the fuel pressure with the
engine idling and the vacuum hose of the fuel pres-
sure regulator disconnected from the fuel pressure
regulator and pinched. lf the engine will not start,
turn the ignition switch on (ll), wait for two seconds,
turn it off, then back on again and read the fuel
pressure.
Pressure should be:'97 - 98 mod€ls:
260 -31O kPa 12.7 - 3.2 kgf/cm,, 38 - 46 psil'99 - 0O models:
270 - 32O kPa Q.A - 3.2 kgf/cm', ifo - /U psil
Reconnect vacuum hose to the fuel pressure regulator.
Prgs3ure should be:'97 - 98 models:
210 - 25O kPa 12.1- 2.6 kgf/cm', 30 - 37 psi)'99 - 00 models:
22O -26iJ kPa 12.2 - 2.7 kgt/cm', 31 - 38 psi)
lf the fuel pressure is not as specified, first check the
fuel pump (see page 11- 183). lf the fuel pump is OK,
check the following:
. lf the fuel pressure is higher than specified,
inspect for:- Pinched or clogged fuel return hose or line.- Faulty fuel pressure regulator (see page 11-
181).
. lf the fuel pressure is lower than specified. inspect
for:- Clogged fuel filter.- Faulty fuel pressure regulator (see page 11-
1811.- Fuel line leakage.
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Fuel Supply System
Fuel Injectors {cont'dl
8. Slide new cushion rings onto the fuel injectors.
9, Coat newO-ringswith clean engine oil,and putthem onthefuel iniectors.
'10. lnsert the fuel injectors into the fuel rail first.
11. Coatnewseal ringswithclean engineoil,and press them into the intake manifold
12. To prevent damage to the O-rings, install the fuel injectors in the fuel rail first, then install them in the intake mani-
fold.
FUEL RAIL
The ill!stration shows'97 -98 models,'99 - 00 modelsare similar.
13. lnstall and tighten the retainer nuts.
14. Connect the vacuum hoses and fuel return hose to the fuel pressure regulator.
15. Connect the PCV valve.
16. Connect the connectors to the fuel injectors, the IAT sensor ('97 - 98 models), and the EVAP purge control solenoid
valve {'97 - 98 models).
Coat a new O-ring with clean engine oil, and install the resonator chamber ('99 - 00 models).
Turn the ignition switch ON (ll), but do not operate the starter. After the fuel pump runs for approximately two seconds,
the fuef pressure in the fuel line rises. Repeat this two or three times, then check whether there is any fuel leakage.
11.
18.
1 1-180
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Fuel Pump
Testing
lf you suspect a problem with the fuel pump, check that
the fuel pump actually runs; when it is oN (ll), you will
hear some noise if you hold your ear to the fuel fill port
with the fuel fill cap removed. The fuel pump should run
for two seconds when ignition switch is first turned ON (ll).
lf the fuel pump does not make noise, check it as follows:
1. Fold the left rear seat cushion forward, and remove
the base frame cover (see section 20).
2, Remove the access panel from the floor.
3. Make sure the ignition switch is OFF, then discon-
nect the fuel pumP 5P connector.
4. Connect the PGM-FI main relay 7P connector termr-
nal No. 4 and No, 5 with a jumper wire.
PGM.FI MAINRELAY 7P CONNECTOR (Cit:}2l
I'TtlJilt f -r'-r ll.l5l517l,frTt-,at\FUEL pUMp Lr- . tcl tyEL/cRNl
rYEL/cRNl IIJUMPER Wir€ side of
WIRE female terminals
5. Check that battery voltage is available between the
fuel pump 5P connector terminal No. 4 and body
ground when the ignition switch is turned ON (ll).
FUEL PUMP 5P CONNECTOR {C562}
12
3a5
lf battery voltage is available, check the fuel
pump ground. lf the ground is OK, replace the
fuel oumo.
lf there is no voltage, check the wire harness (see
page 11-188).
FUEL PUMP(YEL/GRNI
wire side offemale terminals
Raplac6mont
1. Fold the left rear seat cushion forward, and remove
the base frame cover (see section 20).
2. Remove the access panel from the floor.
3, Relieve the fuel pressure (see page 11-178).
4. Disconnect the fuel lines.
5. Disconnect the 5P connector from the fuel pump.
6. Remove the fuel pump mounting nuts.
7. Remove the fuel pump from the fuel tank.
Install the fuel pump in the reverse order of
removal.
8.
11-183
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Fuel Gauge Sending Unit
Tgsting
@ Do not smoke while working on tho fuel
systom. Keop open flamo 8waY from your work araa.
1. Fold the left rear seat cushion forward, and remove
the base frame cover (see section 20).
2. Remove the access panel.
3. With the ignition switch OFF. disconnect the 5P con-
nector from the fuel pump.
4. Relieve fuel pressure (see page 11-178).
5. Disconnect the fuel lines.
6. Remove the fuel pump,
7. Measure the resistance between the No. 2 and No. 5
terminals at E (EMPTY), 1/2 (HALF FULL) and F (FULL)
by moving the float.
lf you do not get the above readings, replace the
fuel pump.
11-185
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Emission Control System
Evaporative Emission (EVAP) Controls (cont'd)
99 - 00 models:
The scan tool indicates Diagnostic Trouble Code {DTC) P0451: The Fuel Tank Pressure sensor circuit range/oerformance Droblem.
ECM/PCM CONNECTORS
SG2 {GRN/BLK)
Wire side of {emaleterminals
FUEL TANKPRESSURESENSOR
VACUUMPUMP/GAUGE.0 -30 in.H9A973X - 041 -
XXXXX
- The MIL har been rooort€d on.- DTC P0451 b storod.
Check lor th6 tu6l tank pr€ssurelen30r:1. Do the ECM/PCM Reset Proce,oure.2. Remove the fuelfill cap.3. Turn the ignition switch ON (ll).4. Monitor the FTP Sensor voltage with the Honda PGMTester, or measure voltagebetween ECM/PCM connectorterminals A29 and C18.
Chock tho vacuum lin6s torrGlriction o. blockago repair asnecessary. lf OK, roplace the fueltank Drer3ur€ sentor.
ls there approx. 2.5 V?
Check for the fuel tank piessureSensot:L Disconnect the hose betweenthe EVAP two way valve andthe fuel tank pressure sensor atthe EVAP two way valve end.2. Connect a vacuum pump tothe open end ofthat hose.3. Turn the ignition switch ON (lll.4. Monitor the FTP S€nsor volt-age with the Honda PGMTester, or measure voltagebetween ECNI/PCNI connectorterminals A29 and C18, andcarefully appiy vacuum on thehose one stroke at a time.5. The voltage should smoothlydrop from the staning approx.2.5 V down to approx. 1.5 V.STOP applying vacuum whenthe voltage drops to approx.1.5 V or damage to the tueltank pressure sensor may
Does the voltage drop to approx.1.5 V and hold?
Intermittent tailuro. sv3tem is OKat this tim€. Chack to. poor con-n€ction6 or 10036 hose at fu6ltank pres3ure ionsor and fueltrnk.
a t32Pl
PTANK ILT GRNI
WAY VALVE
11-208
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'98 - 00 mod€ls:
The scan tool indicates Diagnostic Trouble Code (DTC) P0452: A low voltage problem in the Fuel Tank Pressure
sensof.
The fuel tank Dressure sensor converts fuel tank absolute pressure into electrical signals and inputs the ECM/PCM.
OUTPUTVOLTAGEtvl{.5
0,5-? KPA(-50 mmHg,-2 in.Hgl
+7 kPr
l5O mmHg,2 in.Hgl
PRESSURE
ECM/PCM CONNECTOR A (32P)
Wire side ot female terminals
FUEL TANKPRESSURE SENSOR3P CONNECTOR tc6a6l
voc2(YEL/BLUI
Wire side ol fsmale terminals
(cont'd)
11-209
Th. MIL has been reoorted on.DTC m452 is stored.
Check the vacuum lin6:Check the vacuum lines of the fueltank pressure sensor for misrouting, leakage, breakage and clog-ging.
Are the vacuum lines OK?
Problem veriticstion:1. Do the ECM/PCM ResetProcedure-2. Remove the luelfillcap.3. Turn the ignition switch ONfl r).4. Monitor the FTP Sensor volt'age with the Honda PGMTester, or measure voltagebetween body ground andECM/PCM terminalA29.Intermittent failuro, system is OKat this lima. Chack lor Door con-nections or loose wi.es at C580llocrted rt access panell, C646lluel tank Daessure sensor) andat the ECM/PCM.
ls lhere approx. 2.5 V?
Check lor an open in wir€ lVeC2line):1. Turn the ignition switch OFF.2. Reinstallthe fuel fill cap.3. Disconnect the fuel tank pres-
sure sensor 3P connector,4. Turn the ignition switch ON (ll).
5- Measure voltage between thefLrel tank pressure sensor 3Pconnector No. 1 terminal andNo.2 terminal.
Replir opon in the wire b€tw€enth6 tuel tank pressure lensot andthe ECM/PCM {A29).ls there approx. 5 V?
YES
(To page 11-210)
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