1999 HONDA CR-V IAC

Bepair op€n or short in the wire
betweon th€ PCM {A121 and the
IAC vrlve.ls there baftery voltage?
Check the IAC valve function:Momentarily connect PCM con'nector terminals A12 and A10with a iumoer wire severaltimes,
Does the IAC valve click?
Substitute . known-good PCM
and r€check, lt 3ymptom/indica-tion goes away, replaco the origi_nalPCM,
(From page 11-152)
Wire side of female terminals
1-153
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The MIL has boen r.ported on.DIC Pl 508 b 3tored.
Problem veritication:L Do the ECM/PCM Reset Pro-cedure.2. Start the engine, and warm itup to normal operating tem-perature.
Int€rmittent failure, systom is OKal lhis timo. Check lor poor con-nections or looro wirca at C132(lAc vrlvel and .t rho EcM/PcM.
ls DTC P1508 indicated?
Chock tor an open in the wir6llGPl linel:1. Turn the ignition switch OFF.2. Disconnect the IAC valve 2Pconnector,3. Turn the ignition switch ON (ll).4. Measure voltage between bodyground and the IAC valve 2Pcon nector termina I No, 2.
Repair opon in the wira botwoonthe IAC valve and tho PGM-FImain aalay.
Check tor an open or short in thewire (IACV linel:1. Turn the ignition switch OFFand reconnect the IAC valve2P connector.2. Disconnect ECM/PCM con-nector B {25P).3. Turn the ignition switch ON {ll}.4. Measure voltage betweenbody ground and ECM/PCMconnector terminal 823.
Ropair open or short in thg wirebetween tho ECM/FCM lB23l andthe IAC valve.
ls there battery voltage?
Check the IAC valve func,tion:Momentarily connect ECM/PCMconnector terminals 823 and 82with a jumper wire several times.
Does the IAC valve click?
Subslitute . known-good ECM/PCM .nd rechock. lf symptom/indication goes aw.y, replac.th€ original ECM/PCM.
ldle Air Control (lAC) Valve {cont'd}
'98 - 00 models:
IAC VALVE 2P CONNECTOR {C132I
F rcpt*l tYELrBLxlI2/'-- rf)
Y
Wire side ot fem.le terminals
ECM/PCM CONNECTOR B (25PI
Wire side of female torminals
258
9'to1l13t7
1920212223
tAcv(BLK/BLUIv
PG1{BLKI
12 | t3 4 58
910 111317
1920 | 121)22
tAcv(BLK/
BLU)JUMPER WIRE
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'98 - 00 models:ECM/PCM CONNECTORS
ECM/PCM CONNECTOR A (32PI
Wire side of female terminals
ECM/PCM CONNECTORS
A (32P1
ACC (BLK/REOI
LG1 (BRN/BLKI
{cont'd)
11-157
A {32P1
Check for a shott in the wire
{ACS linel:1. Turn the ignition switch OFF.
2. Disconnect the A/C Pressureswitch 2P connector.3. Turn the ignition switch ON (ll)
4. Measure vo ltage betweenECM/PCM connector terml
nals A27 and 820.
Check tor . short in the wire IACSlinel:1. Turn the ignition switch OFF.
2. Disconnect ECM/PCM connec-tor A (32P).
3. Check for continuity betweenbody ground and ECM/PCMconnector terminal A27.
ls there battery voltage?
R.oak short in the wile between
rhe ECM/PCM (A271 and the A/C
Dressure switch.ls there continuitv?
Sub6titute a known{ood ECM/
rcM and recheck. lf pte6cribed
voltage i3 now available, re'pl.ce the origioal ECM/rcM.See ih6 air conditioner inspec-
tion (s6e section 221.
Check for an open in the wire(ACC line):'1. Turn the ignition switch OFF.
2. Reconnect the A/C Pressureswitch 2P conneclor.3. Turn the ignition switch ON (ll).
4. Momentarily connect ECM/PCM connector terminals A17
and 820 with a jumPer wireseveralllmes,
{To page 11 158)JUMPER WIRE
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ldle Control System
Air Gonditioning Signal (cont'd)
JUMPERWIRE
UNDER-HOOD FUSE/RELAYBOX 9P CONNECTOR {G'52I
23a
5589
ACC (BLK/R
Wire side otACC (BLK/RED'
Wire side otfemaleterminals
ECM/PCM CONNECTORS
Wire sid€ of female torminals
(From page '11,157)
Check Ior dn opon in the wiroIACC linel:Momentarily connect the under-hood fuse/relay box 9P connectorterminal No. 5 to body groundwith a jumper wire several times.
ls there a clicking noise lromthe y'y'C compressor clutch?
ls there a clicking noise fromtho A,/C comprossor clutch?Sae rir conditional in3pactionlroa saction 221.
Repai. open in th6 wiro lr€twlanthe ECM/PCM lAl7l .nd tho A/Cclutch rolay.
Check tho op.ration of tho A/C:1. Stan the engine.2. Turn the blower switch ON.3. Turn the Ay'C switch ON.
ChGGk for an open in the wi.eIACS linel:Measure voltage betweon ECM/PCM connector terminals A27and 820.
Does the !y'C operate?
Air conditioning 3ignal i3 OK.
Rap.ir opon in the wir6 bdtunaanrh. Ecil/FcM lA27l rnd rh. A/crwitch.
ls voltage less than 1.0 V?
Sub6lftna a known{ood ECM/PCM and rechock. lf symp-tom/indicetion goes away.roplace the original ECM/rcM.See the ah conditionor inspoc-tion {3e€ section 22},
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ldle Speed Setting
Inspoction/Adiustmont
37 modsl:
NOTE:
. Before setting the idle speed, check the following
items:- The MIL has not been reportsd on.- lgnition timing- Spark plugs
- Air cleaner- PCV system
. lcanada) Pull the parking brake lever up. Stan the
engine, then check that the headlights are off.
1. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle.
Connect a tachometer or a Honda PGM Tester.
Disconnect the 2P connector from the ldle Air Con-
trol (lAC) valve.
IAC VALVE
lf the engine stalls, restart the engine with the accel-
erator pedal slightly depr6ss6d, Stabilize the rpm at
1,000, then slowly release the pedal until the engine
idles.
Check idling in no-load conditions: hsadlights,
blower fan, rear d€fogger, radiator fan, and air con-
ditioner are not operating.
ldle spood should b.:
{80 t 50 rpm {in Park or noutr.ll
IDLE
7.
Adjust the idle sp6ed,
idle adjusting screw.
if necessary, by turning the
Turn the ignition switch OFF.
Reconnect the 2P connector to the IAC valve, then
remove the BACK UP (RAD|Ol (7.5 Al fuse in the
under-hood fuse/rslav box for 10 seconds to reset
the PCM.
Restart and let the engine idle with no-load condi-
tions for one minute, then check the idle speed.
NOTE: (Canadal Pullthe parking brake lever up. Stan
the engine, then check that the headlights are off.
ldlo Ep€ed rhould be:
75O t 50 rpm (in P.rk or noutr.ll
Let the engine idl6 for one minute with the head-
lights (Low) ON, and check th€ idl€ speed.
ldle lpcod 3hould bo:
750 t 50 ]pm (in Park or nautlal)
Turn the headlights off. Let th€ engine idle for one
minute with the headlights (Low) ON, heater fan
switch at Hl and air conditioner on. then check the idle
sDeeo.
ldl. specd should b6:
7d) 1 50 rpm {in Park or nautral}
lf the idle speed is not within specification, see the
symptom chart on page 11-64. (cont'd)
1 1-169
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ldle Control System
ldle Speed Setting (cont'd)
38 - 0O mod6l3:
NOTE: Before setting the idle speed, check the follow-
ing items:- The MIL has not been reported on.- lgnition timing- Spark plugs
- Air cleaner- PCV system
1. Start the engine. Hold the engine at 3.000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle.
Connect a tachometer.
Disconnect the IAC valve 2P connector and the EVAP
purge control solenoid valve 2P connector.
CONTROLSOLENOID VALVE
SOLENOID VALVE
lf the engine stalls, restart the engine with the accel-
erato. pedal slightly depressed. Stabilize the rpm at
1,000, then slowly release the pedal until the engine
idles.
Che€k the idle in no-load conditions: headlights, blow-
er fan, rear defogger, radiator fan, and air conditioner
are not operating,
ldle speed should bo:
480 t 50 rpm {in PErk or noutrall
11-170
lf necessary, adjust the idle speed, by turning the
idle adjusting screw.
After adjusting the idle speed, recheck the ignition
timing (see section 4). lf it is out of spec, go back to
steo 4.tDt.E
6. Turn the ignition switch OFF.
7. Reconnect the 2P connectors to the IAC valve and
the EVAP purge control solenoid valve, then do the
ECM/PCM reset procedure.
8. Restart and idle the engine with no-load conditions
for one minute, then check the idle speed.
ldle speod should be:,98 model:
750 t 50 rpm tin Park or neutral)'9!l - 00 modsls:
730 i 50 lpm lin Psrk or neutral)
NOTE: lf the idle speed increases to 780 t 50 rpm(770 1 50 rpml*, this means the EVAP system is
purging the canister. To stop the purging temporari-
ly, raise the engine speed above 1,000 rpm with the
accelerator pedal, then slowly release the pedal.*: '99 - 00 models
9. Let the engine idle for one minute with the head-
lights (Low) ON, and check the idle speed.
ldle speed should be:
38 mod6l:
750 f 50 rpm (in Palk or neutrall'99 - 00 modols:
730 t 50 rpm (in Palk or neutral)
10. Turn the headlights off. Let the engine idle for one
minute with the heater fan switch at Hl and air con-
ditioner on, then check the idle speed.
ldls spqed should be:'98 model:
780 t 50 rpm (in Park or neutrall'99 - 00 mod€ls:
7701 50 rpm lin Park or neutral)
lf the idle speed is not within specification. see the
Symptom Chart on page 11-64.
ADJUSTING
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lllustrated Index
NOTE:
. Whenever the transmission is removed, clean and grease the release bearing sliding surface
.lfthepansmarked*areremoved,theclutchhydraulicsystemmustbebled(seepage1\
2-6).
. Inspect the hoses for damage. leaks. interference, and twisting.
LOCK PIN
*CLUTCH LINE19 N.m (1.9 kgj.m,14 tbtft)
8 x 1.25 mm13 N.m {1.3 kgf m,9.4lbtft)
PEDAL PIN.RESEFVOIR
HOSE
*RESERVOIR TANK
CLUTCH PEDALAdjustment, page 12-4*CI-UTCH MASTER CYLINDERFemoval/lnstallation, page 12-5
6x1.0mm9.8 N.m (1.0 kgf.m,7.2 tbf.ft)
*CLUTCH LINE15 N.m (1.5 kgt m,11 tbr.ft)
*CLUTCH LINE24 N.m {2.4 kgf.m,17 tbf.ft)
CLUTCH DISCRemoval/lnspection, page 1 2-8Installation, page 12,13
8 x 1.25 mm25 N.m {2.6 kgt m,19 rbf.ftt
I x 1.25 mm22 N.m 12.2 kgl'm, 16lbfft)
.o-.9r
WM\,".0--
ffi-P"8Nmlloks{m'
FLYWHEELInspection, page 12IRepiacement, page 12-9
12 x 1.0 mm103 N.m (10.5 kgtm,75.9 lbf ftl
PRESSURE PLATERemoval/lnspection, page'12-7
Installation, page'12 13
RELEASE BEARINGRemoval/lnspection, page 12-1'!Installation, page 12-12
*CLUTCH LINE15 N.m (1.5 kgt m,11 tbf.ft)
12-3
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Transfer Assembly
lnspection
@ Make sure tifts, iacks, and satety stands
are placed properly (see section 1).
L Raise the front of the vehicle, and support it with
safety stands (see section 1).
2. Set the parking brake, and block both rear wheels
securely.
3. Shift to neutral oosition.
4. Make a reference mark across the DroDeller shaft
and the transfer assembly flanges,
REFERENCE
8 x 1.25 mm32 N.m (3.3 kg{.m.24 rbf.ftlReplace.
Separate the propeller shaft from the transfer
assemDty.
5.
13-4
6. Set a dial indicator on the transfer assembly flange,
then measure the transfer gear backlash.
STANDARD: 0.06 - 0.16 mm (0.002 - 0.006 in)
COMPAf{ION FI-ANGE
1.lf the measurement is out of specification, remove
the transfer assembly and adjust transfer gear back-
lash (see page 13-44 thru '13-61).
Check the transfer oil seal for damage and fluid
teaKs.
lf oil seal replacement is required, remove the trans-
fer assembly, replace the oil seal, and adjust the
total starting torque (see page 13-44 thru 13-61).
NOTE: Do not replace the oil seal when the transfer
assembly is installed on the transmission.
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