1999 HONDA CIVIC head light

Cylinder BlockPiston Pins
Bore Honing
1.Measure cylinder bores as shown on page 7-16. lf the
block is to be reused, hone the cylinders and remea-
sure the bores.
Hone cylinder bores with honing oil 8nd a fine (400
grit) stone in a 60 degree cross-hatch pattern.
NOTE:
. Use only a rigid hone with 400 grit or finer stone
such as Sunnen, Ammco, or equivalent.
. Do not use stones lhat are worn or broken.
When honing is complete, thoroughly clean the
engine block of all metal particles. Wash the cylin-
der bores with hot soapY water, then dry and oil
immediately to prevent rusting.
NOTE: Never use solvent. it will only redistribute the
grit on the cylinder walls.
lf scoring or scratches are still present in cylinder
bores after honing to the service limit, rebore the
cylinder block.
NOTE: Some light vertical scoring and scratching is
acceptable if it is not deep enough to catch your fin-
gernail and does not run the full length of the bore.
CYLINOES BLOCK
CYLINDER
NOTE:
. After honing, clean the cylinder thoroughly with
soapy warer.
. Onlv a scored or scratched cylinder bore must be
noneo.
Removal
l. Assemble the special tool as shown.
PISTON BASE HEAD07973 - SBtx)too
ft
PISTON PIN BASE
INSERT01973 - PE00'0)
ptn
NOTEi Us6 a hydraulic press.When pressing the pin in or out.make sure that the recesssdportion of the piston alignswith the lips on the collar.
rg
g\
lj*N*,""
2. Assemble and adjust the length of the piston
driver and shaft to 53 mm (2.1 inl as shown.
PISTON PIN DRIVER HEAD07973 - PE00320
Proat
0
PISTON PINDRIVER SHAFT0t973 - PEqr310
PILOT COLLAR07973 - PE00200
3. Place the piston on the sp€cial tool and press the
pin out with the special tools and a hydraulic press.
Emboss6d mark facing up
7-17

ECM/PCM CONNECTOR D I16P)
Wire side ot female terminals
ECM/PCM CONNECTOR D l16P)NOTE: Standard battery voltage is 12 V
Te.minalnumb€r
Wirecolor
Terminaln!meDor.riptionSignal
RED/BLKTPS (THROTTLE POSITION
SENSOR}
Detects TP sensor signal.With throttle fully open: about 4.8 V
With throttle fully closedl about 0.5 V
REDA/VHTECT {ENGINE COOLANTTEMPERATURE SENSORDetects ECT sensor signalWith ignition switch ON{ll): about 0.1 - 4 8 v
(depending on engine coolant lempe ratu re)
3RED/G RNMAP {MANIFOLD ABSO'LUTE PRESSURE SENSOR}Detects MAP sensor signal.With ignition switch ON(ll): about 3 V
At idle: about 1.0 V
{depending on engine speed)
YEUREDVCCl (SENSOR VOLTAGE)Power source lor MAP sensor.With ignition switch ON (ll): about 5 v
With ignition switch OFF: 0 V
5GRNMHTBKSW {BRAKE SWITCHIDetects brake switch signalWith brake pedal released: 0 v
With brake pedal depressed: baftery voltage
6*?RED/BLUKS {KNOCK SENSOR}Detects KS signal.With engine knocking: Pulses
1
PHO2S (PRIMARY HEAT-ED OXYGEN SENSOR,SENSOR 1)
Detects Primary heated oxygen
sensor (sensor 1l signal
With throttle fullv opened from idle with
Iully warmod up engine: above 0.6 V
With throttle quickly closed: below 0.4 v
LABELDetects LABEL resistanceWith engine r!nning:about 0.3 - 4.9 V
8RED//ELIAT (INTAKE AIR TEM-PERATURE SENSOR)
Detects IAT sensor signal.With ignition switch ON (ll): about 0 1 -
4.8 V {depending on intake air temperature)
9*lWHT/BLKEGRL iEGR VALVE LIFT
SENSOR)
Detects EGR valve lift sensor signalAt idle without vacuum: about'1 2 V
With 27 kPa (2OO mmHg,8 in. Hg): about 4 3 V
10YEUBLUVCC2 (SENSOR VOLTAGE)Provides sensor voltage,With ignition switch ON(ll): about 5 V
With ignition switch OFF:0 V
11GRN/BLKSG2 (SENSOR GROUND}Sensor ground.Less than 1.0 V at alltimes
12G RN,4/1r'HTSG1 (SENSOR GROUND)Ground for MAP sensor.Less than 1.0 V at alltimes
GRN/BLK*1?SHO25G (SECONDARY
HEATED OXYGEN SEN'
SOR, SENSOR 2 GROUND)
Ground for secondary heated oxy-
gen sensor (sensor 2).
14WHT/REDSH02S (SECONDARY
HEATED OXYGEN SEN'soR, sENsoR 2)
Detects secondary heated oxygen
sensor (sensor 2) signal.With throftle fully opened lrom idle with
fully warmed up engine: above 0.6 V
With throttle quickly closed: below 0.4 V
15|3. *15LT GRNPTANK {FUEL TANK PRES.
SURE SENSOR)
Detects fueltank prgssure sensor'With fuelfill caD opened: about 2.5 V
16*1GRN/RED
EL (ELD)Detects ELD signal.With parking lights turned on at idle: about
2.5 - 3.5 VWith low beam headlights turned on at
idle: about 1.5 - 2.5 V
*1: USA model*2r A/T (D16Y7, D16Y8 engine)*3: CVT (D16Y5 engane)*4: A,/T and Dl6Y7 engine*5: Except A/T and D16Y7 engine*6: A"/T (D16Y8 engine)i7: CVT (Dl6Y5 engine) and Dl6Y8 engine*8: .96 D16Y8 engine (coupei,'97 D16Y8 engine
models, sedanr KL model),'98 016Y5 engine,
engine, '99 - 00 D16Y5 (M/T) engine
*9: D16Y5 engine*10: M/T (D16Y5 engine)*11: Except M/T (Dl6Y5 engine)* 12r D16Y5. D16YB engine*13: D16Y8 engine*14: Dl6W engine*15: '97 D16Y7 engine (coupe: KL model, sedan: KL lLX) model),'98D16Y7 engine:(coupe: all'98 D16Y8
(cont'd)
1 1-91

Troubleshooting
Engine/P_o,wertrain Control Module Terminal Arrangement('99 - 00 Models except Dl6Y5 engine with M/Tl
ECM/PCM CONNECTOR A (32P)Wire side ot temale terminalsNOTE:Standard battery voltage is l2 V
ECM/PCM CONNECTOR A I32PI
Sign!l
3BLU2WSS (EVAP 8YPAsS SOLENOIDDrives EVAP bypass solenoid vatve,With gn'tion swnch ON (lll banery votlage
LT GRN/I/VIITVSV {EVAP CONTNOL CANISTERVENTSHUTVALVE]Drives EVAP controt ca n isrer v€nt shutWilh ignilion switch ON {tl): b€ttery vottage
8LU/GNNC8S (CRUISE CONTSOL SIGOown shift signal inpot lrom c.uise conrrolWhen crurss control is used:purses
68ED/YELPCS {EVAP PURGE CONTROLSOTENOIOVALVE)Drives EVAP purge conrrol sotenoid vatve.With engine running, engine cootant, betow r54.F (6a,C):
With engine.unning, €ngine coolant, abov€ 154.F(68'C): duty conlrolled
YELATPD {AT GEAR POSITIONSWITCH)ootects A/T gear posnion swilch s,gnar.In otherthan @ posilion: Apprcx. 5 V
8BLK,IflHTSO2SHTC (SECONDARY HEATED OXYGEN SENSOS HEATEFCONTFOL)
Drives sscondary h€ared oxygen senso.Wilh isn,rion swirch ON (ll):banery votraseWith lully warm6d dp€ngire runn'ng:dury controled
LT GRNATPNP (AT GEAF POSITIONSWITCH)oereds A/T 9€a r position switch signat.In Parr or neulrsl:0 VIn anyother position approx.5 v
t088NSCS (SERVICE CHECK SIGNAL)Oetects ssruice check connecror signal(the signalcausing a OTC indication)with rh€ t6rminal connected: 0 vWith the rerm ina I disconneded: abour 5 V of ban€ry
GNN/BIKD4IND (D4INDICATON]Drives Oa indicaio. lighr.With D4 indicator lightturned ON: O VWith D4 indicator lightturned OFF: battery vo ttageG8N/YETFTF (FUEL PUI\,4P SELAY)Orivos tuel pump relay,0V for two s€conds lfrer turnrng rgnilior swtcn ON(ll), then batt€ry voltage11BTI(REDACC (Al/C CTUTCH SELAY)Drives A./C clutch reray.With compressor ON:O VWilh comp.ssor OFF; battery vottage18GFN/OFNMI! (A,IAIFUNCTION INDICA.TOF LIGHT)With MlLturned ON:0 VWith l\,llL tornod OFF|batrery votrsge198tuNEP (ENGINE SPEED PUTSEIOulputs6ngine speed pulse,Wilh engin6.unning: putses
20GFNFANC {SADIATOR FAN CONTnoL)Orives radiarortan relay.Wirh r.distor t6n running:OVWith radiatortan stopped: banery vottage21ELUA/ELK LINESends and r€ceives s.an lool signal.With ignition switch ON (ll):p!ts€s
22'lBLUATP L {AT GEAS POSITIONswtTcH)Oelocis A"/T gear posirion switch siSnat.In othfflhan E position: Apprcx. 5 V
23SHO25 (SECONOARY HEATEDOXYCEN SENSOR, SENSOF 2)Detects secondsry hoar€d oxygen sensorWith lhronle f! lly or'6ned from idte with fu ywarmod up engine: above 0.6 vWiih th.onl6 quickb, closd:below 0,4 V24STS ISTAFTEN SWITCH SIGDebcrs staner switch signat.Wirh srarterswitch ON (tttJ: batteryvottogeWith sraftsr cwirch OFF:0 V26GFNPSPSW iPlS PNESSURESWITCII SIGNAL)Derecrs PSP switch signat.Atidle with steoring wheolin srraightahead position: O VAt idl6with steering wheetal fult lock: barery vo ttags27BLU/REOACS (AJC SWITCH SIGNALJOer*ts ,ay'C swirch signat.Wiih ty'C switch ON;0VWilh Ay'C switch OFF|aboor 5VWHT/REDSLU iINTERLOCK CONTROIUNIT)Drivos interloct control unit.With ignltion switch ON (ll)and brake pedaldepresed: batlory volrage29LT GRNPTANK (FUEL TANK PFESSUEESENSOR)Oer6ds lu€l tank pr€ssura sonsor signat.Wilh ig.rrrd swirch ON rttr and fuetti

cap ooen6d.
30GRN/FEOEr (ELOIWith parking lighlsrurned on ar idteiaboui 2.5- 3.S VWirh low beam he€dlig hts turnqd on ai idts: aboul 1.52.5 V32GRN/'WHTAKSW (BFAKE SWITCH)Detets brak€ swrtch signEt,With brake pedal r6l€ased:0 VWhh brake pedaldepres*d: battery voltEse'1:A./T (D16Y7, D16Y8 engine)*2: rvt/T13: CVT (D16Y5 engine)
11-92

Electrical Load Detector (ELDI {'96 - 98 Models,'tn - 00 D16Y5 engine with M/T}
The scan tool indicates Diagnostic Trouble code (DTC) P1297: A low voltage problem in the Electrical Load
Detector (ELD) circuit.
ELD 3P CONNECTOR (c35'rl
l-- ,ll l2l3l--f ..
ao (GRN/REDI
Y
ECM/PCM CONNECTOR O I16PI
Wire side of female terminals
Problem verification:'!. Do the ECM/PCM Reset Pro-
cedure.2. Sta rt the engine
3. Turn on headlightslntermittent tailure, sYstem is OK
at this time. Check for Poor con-
nection3 or loose wires at C131
tlocated under righl side of da3h).
C354 (ELDIand ECM/PCM.
ls DTC P1297 indicated?
Ch.ck lor short in the ELD:
Measure voltage between body
ground and the ELD 3P connector
terminal No.3.
ls there approx.4 5 V?
Check for a short in tho wile (EL
linel:1. Turn the ignition switch OFF'
2. Disconnect the ECM/PCM con
nector D (16P)
3. Check for continuity between
body ground and ECM/PCM
connector terminal D16
R6pair short in the wire between
ECM/PCM (D161and ELD.
Substitute a known-good ECM/
PCM and recheck lf symplom/
indication goes awaY, rePlace
the original ECM/PCM
ra
11-179

PGM-Fl System
Elestrical Load Detector |ELD) t'glf - 00 Models except D16y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) P'1297; A low voltage probtem in the Electrical LoadDetector (ELD) circuit.
ELD 3P CONNECTOR tC354)
EL{GRN/REOI
ECM/PCM CONNECTOB A I32PI
Wire side of lemale terminals
Problem verilication:1. Do the ECM/PCM Reset Pro-cedure.2. Sta rt the engine.3. Turn on headlights.
Inlermittont failur6. systom i3 OKat this time, Chock tor ooor con-nestions or loose wires at C131(locrted undor ight side ot d.shl,C354 (ELDI and ECM/PCM.
Check for short in th6 ELD:Measure voltage between bodyground and the ELD 3P connectorterminal No.3.
ls there approx. 4.5 V?
Check to. a short in the wne (ELlinel:'L Turn the ignition switch OFF.2. Disconnect the ECM/PCM con-nector A (32P).
3. Check tor continuity betlveenbody ground and ECM/PCMconnector terminal A30.
Repair short in the wile betweenECM/PCM lA30) and ELD.ls there continuity?
Sub3titute a known-good ECM/PCM and rech€ck. It symptom/indication goes away. replacethe o.iginal ECM/PCM.
1 1-180

Elestrical Load Detector (ELD) f96 - 98 Models''99 - 00 D16Y5 engine with M/T)
ThescantoolindicatesDiagnosticTroubleCode(DTC)P1298:AhighvoltageproblemintheElectricalLoad
Detector (ELD) circuit
ELD 3P CONNECTOR {G's'I
Wire side ol female terminals
EL IGFN/REDI
Problom vcrificttion:
1. Do the EcM/PClVl Reset Pro-
cedure,2. Start the engine.
3. Turn on headlights.lntarmitt..rt l.ilur., ryttcm b OK
.t thia tim. Ch.ck lor Poo' con-
nections or looaa wir.3 at C131
lbcd.d und.r right ide ol dalhl'
Gl5a {EU)} .nd ECM/PCIYI
ls DTC P1298 indicated)
Ch.ck lor tn oPan in tho wir'
(lGl linol:1. Turn the ignition and head'
liohts OFF2. D]""onn""t the ELD 3P con_
nector-3. Turn the ignition switch ON {ll)'
4. Measure voltage between body
ground and the ELD 3P connec
tor terminal No. '1.
R.oair ogan in tha wira Mw"n
ru". rs ltTEnrlton SP SelSOn
t?.5 A, fu!. in th. undcr-dr3h
tu3e/r.l!Y box .nd ELD.
Chcck lor tn oP.h in thc wire
{GND lincl:1. Turn the ignition switch and
headlights OFF.
2. Disconnect the ELD 3P con_
nector'3. Check for continuity between
body ground and the ELD 3P
connecto. terminal No 2
Raprir opcn in the wira bstwt€n
ELD conncctor lnd G/O2.
Ch.ck lor !n oplo in tha wirc IEL
lin.l:Check for continuity between the
ELD 3P connector terminal No 3
and ECM/PCM connector termi
nal D'16.
Rapaii opcn in the wira b€tw"n
ECM/FCM (I)161 .nd th. ELD'
Ch.d( fo. r m.llunction in thc ELD:
1. Reconnect the ELD 3P con'
2. Start th€ engine and allow it
to idle.3. Wh ile measuring voltage
beNveen ECM/PCM connector
terminals D16 and A9, turn
the headlights on {low).
Does the voltage droP?
Sub3titut. . known_good ECM/
PCM .nd rcch.ct. lt sYmptom/
indication goas away/ iapllc'
thc origin.l ECM/PCM
wire side of lemale termrnals
Wire side of Iemale terminals
t'a
)
1 1-181

PGM-FI System
Elestrical Load Detector (ELDI ('99 - 00 Models except D16y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble code (DTCI Pl298: A high vottage problem in the Etectrical LoadDetector (ELD) circuit.
ELD 3P CONNECTOR (65/0
EL {GRN/REOI
Wire side of fernale terminals
ELD 3P CONNECTOR (CA54I
TIr l2l3l
I crvo
(o) (BrKr
Y
Wire side of lemale terminals
ECM/PCM CONNECTORSA (32P1
Wire side of lemaleEI- IGRN/RED)terminals
ECM/PCM CONNECTORS
A {32P)
Problem ve.itication:1. Do the ECN4/PCM Reset pro
cedure.2. Start the engine.3- Turn on headiights.Inte.mittent teilu.e, svstem is OKat this lime. Chock for Door con-nections or loose wires at Ci31{located under Jight side otdaihl, C354 (ELD) and ECM/PCM.
ls DTC P1298 indicated?
Check for an open in the wire{lG1 line}:1. Turn the ignition and head-lights OFF.2. Disconnect the ELD 3P con
3. Turn the ignition switch ON (ll).4. Measure voltage between bodyground and the ELD 3P connec-torterminalNo. 1.
Repair opon in tho wiro batwe€nNo. 15 ALTERNATOR Sp SENSOR{7.5 A} fuse in th6 undor-dashIuse/reley box and ELD.
ls there battery voltage?
Check for an open in the wiro{GND linel:1. Turn the ignition switch andheadlights OFF.2. Disconnect the ELD 3P connector.3. Check for continuity betweenbody ground and the ELD 3Pconnector terminal No. 2,
Repair open in the wire bstwoenELD connsctor and Gia02.
Check ,or an open in the wire IELlinel:1. Disconnect the ECM/PCM con-nector A (32P).2. Check for continuity betweenthe ELD 3P connector terminalNo. 3 and ECM/PCM connec-tor terminal A30.
Chock fo. a malfunction in the ELD:'1. Reconnect the ELD connectorand ECM/PCM connectorA (32P).
2. Stan the engine and allow itto idle.3. While measuring voltagebetween ECM/PCM connectorterminals A30 and B2O, turnthe headlighrs on ow).
ls there continuity?
Repsir op€n in the wire betweenELD connector and ECM/PCM.
Substitute a known-good ECM/PCM and recheck. lf symptom/indication goes away. replacelh6 original ECM/PCM.
Does the vokage drop?
Wire side of f€male terminals
11-182

ldle Control System
ldle ControlSystem
lF0505 l Th" """n tool indicates Diagnostic Trouble Code (DTC) PO5O5: tdte controt system malfunction.
NOTE: lf DTC P1508 or P1509 is stored at the same time as DTC P0505, troubleshoot DTC p1508 or p1bog first. thenrecheck for DTC P0505.
Possible Cause
. IAC valve mechanical malfunction
. Throttle body clogged pon, improper adjustment. Intake manifold gasket leakage
. Intake air hose loose leakage
. Vacu um leak
. ECT sensor incorrect output
. Throttle Position sensor incorrect output*r
Troubleshooting Flowchart
The MIL has been reoorted on.DTC P0505 is stored.
Problem verification:1. Start the engine. Hold theeng;ne at 3,000 rpm with noload (jn Park or neutral) untilthe radiator fan comes on, then*r let it idle.t2. with rhe scan toot, ct'eit Ge l
Throttle position should beapprox. 10% with the throttle fully closed.E ngine coolant tempera-ture should be 194 205'F(90 96.Ci.lf they are not within thespec., repair the faulty sen
L._ _9oI9[cr]41 l3. Chec& the engine speed atidle with no-load cond;tionsiheadlights, blower fan, reardefogger, radiator fan, and airconditioner are not operating\see page l1-22O - 223).
Intermittent tailure, system is OKat this time.ls the idle speed OK?
ls it 550 rpm or less?
(To page 11,193)
*1r'96 models only
11-192
(To page ll-193)