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6-26 C3 (3500 HD) Trucks Equipped with Dana
Rear Axle
Additional rear axle scheduled maintenance is required
on 3500 HD models equipped with Dana rear axles
when they are driven under the following conditions:
Extreme loading (at or near GVWR) or trailer
towing, and:
Operation above 45 mph (70 km/h) for extended
periods of time
Vehicles used in any of these conditions require the
rear axle lubricant be changed every 30,000 miles
(50 000 km). Fluid capacity is 4.12 quarts (3.9 L).
Four-Wheel Drive
Most lubricant checks in this section also apply to
four
-wheel-drive vehicles. However, they have two
additional systems that need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See ªPeriodic Maintenance
Inspectionsº in the Index.How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you'll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
Use care not to overtighten the plug.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See ªRecommended Fluids and
Lubricantsº in the Index.
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6-75
Replacement Bulbs
Exterior Lamps Quantity Number
Sealed Beam Headlamps 2 H6054
Composite Low
-Beam
Headlamps2 9006
Composite High
-Beam
Headlamps2 9005
Front Marker Lamp 2 194
Front Parking and
Turn Lamp4 2357NA
Rear Parking Lamp 2 3057
Rear Stop and Turn
Lamp2 3057
Back
-up Lamp2 3156
Fender Marker Lamp 4 194
Roof Marker Lamp 5 194
License Plate Lamp 2 194
Center High
-Mounted
Stoplamp4 921
Underhood Lamp 1 93
Pickup Box
Identification Lamp3 153R*Interior Lamps Quantity Number
Dome Lamps 2
211
-2
Reading Lamps 2
211
-2
Door Courtesy Lamps 2 194
Four
-Wheel-Drive
Indicator**1 194
Four
-Wheel-Drive
Shift Lever**1 194
Instrument Panel
Compartment Lamp1 194
Ashtray Lamp 1 194
Sunshade Vanity Mirror 1 74
* Peterson Manufacturing
** Manual Transfer Case
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6-78
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air conditioning system in your vehicle needs refrigerant, be
sure the proper refrigerant is used. If you're not sure, ask your dealer.
See the refrigerant charge label under the hood for information regarding refrigerant capacity.
Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed in this manual is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your GM truck dealer.
These specifications are for information only. If you have any questions, see the service manual for the chassis or
refer to the body manufacturer's publications.
VIN Code M R J
Oil Filter* PF1218PF1218PF1218
Air Cleaner Filter* A1300CA1300CA1300C
PCV Valve* CV769C CV769C CV774C
Spark Plugs* 41
-932 41-932 41-932
Fuel Filter* GF626 GF626 GF626
Wiper Blades** 22154886 22154886 22154886
Wiper Blade Type Trico Trico Trico
Wiper Blade Length 18 inches (45.0 cm) 18 inches (45.0 cm) 18 inches (45.0 cm)
*AC part number
**GM part numberUse a PF52 oil filter if your vehicle has
four
-wheel drive.
A1301C high
-capacity air cleaner filter.
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7-4
Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your vehicle
in good working condition. But we don't know exactly
how you'll drive it. You may drive very short distances
only a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may use your
vehicle in making deliveries. Or you may drive it to work,
to do errands or in many other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read the
following and note how you drive. If you have any
questions on how to keep your vehicle in good
condition, see your dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you'll know
that GM
-trained and supported service people will
perform the work using genuine GM parts.The proper fluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives the vehicle.
These schedules are for vehicles that:
carry passengers and cargo within recommended
limits. You will find these limits on your vehicle's
Certification/Tire label. See ªLoading Your Vehicleº
in the Index.
are driven on reasonable road surfaces within legal
driving limits.
are driven off
-road in the recommended manner. See
ªOff
-Road Driving With Your Four-Wheel-Drive
Vehicleº in the Index.
use the recommended fuel. See ªFuelº in the Index.
Selecting the Right Schedule
First you'll need to decide which of the two schedules is
right for your vehicle. Here's how to decide which
schedule to follow:
Gasoline engine vehicles and diesel engine vehicles
have different maintenance requirements. If you have a
diesel engine, follow a schedule designated for diesel
engine vehicles only.
See the Diesel Engine Supplement for diesel engine
maintenance schedules.
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7-47 Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts as
needed. Replace any components that have high effort
or excessive wear. Do not lubricate accelerator and
cruise control cables.
Drive Axle Service
Check rear/front axle fluid level and add as needed.
Check constant velocity joints and axle seals for leaking.
Transfer Case (Four-Wheel Drive)
Inspection
Every 12 months or at oil change intervals, check front
axle and transfer case and add lubricant when necessary.
On manual shift transfer case, oil the control lever pivot
point. Check vent hose at transfer case for kinks and
proper installation. More frequent lubrication may be
required on off
-road use.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook
-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. For vehicles with rear drum
brakes, also inspect drum brake linings for wear and
cracks. Inspect other brake parts, including drums,
wheel cylinders, calipers, parking brake, etc. Check
parking brake adjustment. You may need to have your
brakes inspected more often if your driving habits or
conditions result in frequent braking.
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9-4
Easy Entry Seat 1-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Equipment, Adding 2-13, 3-27, 6-69 . . . . . . . . . . .
Electrical System 6-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrochromic Day/Night Rearview Mirror 2-45 . . . . . . . . . .
Engine 6-10, 6-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner/Filter 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant 6-28, 6-76, 7-48 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Heater 2-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Level Check 7-41 . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant Temperature Gage 2-69 . . . . . . . . . . . . . . . . . . . . .
Cooling System Capacity 6-77 . . . . . . . . . . . . . . . . . . . . . . .
Exhaust 2-31, 4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Blocks 6-70, 6-73 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification 6-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Level Check 7-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 5-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Running While Parked 2-31 . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 6-76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting Your 2-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Underhood Fuse/Relay Center 6-73 . . . . . . . . . . . . . . . . . . .
Engine Oil 6-13, 7-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additives 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Gage 2-72 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Used 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Change 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust, Engine 2-30, 4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabric Cleaning 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Control, Climate Control System 3-2, 3-3 . . . . . . . . . . . .
Fender Marker Lamp Bulb Replacement 6-44 . . . . . . . . . . . . .
Filling a Portable Fuel Container 6-8 . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter, Air 6-17, 6-78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Care 6-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Damage 6-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashers, Hazard Warning 5-2 . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Tire, Changing 5-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Capacities 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluids and Lubricants 7-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Foreign Countries, Fuel 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Four-Wheel Drive 2-21, 6-26 . . . . . . . . . . . . . . . . . . . . . . . . .
French Language Manual ii. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle 6
-27, 7-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle Locking Feature 2-22 . . . . . . . . . . . . . . . . . . . . . . .
Front Towing 5-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Turn Signal Lamp Bulb Replacement 6-41, 6-42 . . . . .
Fuel 6-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Container 6-8 . . . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gage 2-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
In Foreign Countries 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tank Capacity 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses and Circuit Breakers 6-70 . . . . . . . . . . . . . . . . . . . . . . .
Fusible Links 6-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9-5
Gages
Engine Coolant Temperature 2-69 . . . . . . . . . . . . . . . . . . . .
Engine Oil Pressure 2-72 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 2-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speedometer 2-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tachometer 2-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltmeter 2-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Garage Door Opener 2-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GAWR 4-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Positions, Automatic Transmission 2-16 . . . . . . . . . . . . .
Gear Positions, Manual Transmission 2-19, 2-20 . . . . . . . . . .
Glove Box 2-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GM Mobility Program for Persons with Disabilities 8-5 . . . . .
GM Vehicle Care/Appearance Materials 6-68 . . . . . . . . . . . . .
Gross Axle Weight Rating 4-43 . . . . . . . . . . . . . . . . . . . . . . . .
Gross Vehicle Weight Rating 4-43 . . . . . . . . . . . . . . . . . . . . . .
Guide en Fran†ais ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GVWR 4
-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Halogen Bulbs 6-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard Warning Flashers 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Restraints 1-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps 2-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bulb Replacement 6-39, 6-40 . . . . . . . . . . . . . . . . . . . . . . .
High/Low Beam Changer 2-36 . . . . . . . . . . . . . . . . . . . . . .
On Reminder 2-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring 6-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hearing Impaired, Customer Assistance 8-4 . . . . . . . . . . . . . .
Heating 3-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Beam Headlamps 2-36 . . . . . . . . . . . . . . . . . . . . . . . . . .
Highway Hypnosis 4-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hill and Mountain Roads 4
-34 . . . . . . . . . . . . . . . . . . . . . . . . .
Hitches, Trailer 4-55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hood
Checking Things Under 6
-8 . . . . . . . . . . . . . . . . . . . . . . . . .
Release 6-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 2-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Clutch Fluid 6-24, 7-48 . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Clutch System Check 7-42 . . . . . . . . . . . . . . . . . . .
Hydroplaning 4-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Positions 2-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Transmission Lock Check 7-44 . . . . . . . . . . . . . . . . .
Illuminated Entry 2-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation, Tire 6-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Day/Night Rearview Mirror 2-44 . . . . . . . . . . . . . . . . .
Inspections 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake System 7-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Axle 7-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Systems 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator and Heater Hose 7-46 . . . . . . . . . . . . . . . . . . . . . .
Steering 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension 7-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle Linkage 7-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transfer Case (Four-Wheel Drive) 7-47 . . . . . . . . . . . . . . .
Instrument Panel 2-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cluster 2-62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Block 6-71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intensity Control 2-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Lamps 2-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .