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7-10 45,000 Miles (75 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Air brake service (or every 6 months, whichever
occurs first). (39)
48,000 Miles (80 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)
Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Thermostatically controlled air cleaner service (or
every 24 months, whichever occurs first).
(3)(4)(25)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)
Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or 900 hours, whichever occurs first). (42)
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7-14 72,000 Miles (120 000 km) (Continued)
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or 900 hours, whichever occurs first). (42)
75,000 Miles (125 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Air brake service (or every 6 months, whichever
occurs first). (39)
78,000 Miles (130 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)
81,000 Miles (135 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Wheel bearings service
-- Eaton Axle (oil-filled) (or
every 24 months, whichever occurs first). (1)(23)
84,000 Miles (140 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheels and tires service. (15)
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7-16 90,000 Miles (150 000 km) (Continued)
Clutch pedal free travel service. (10)
Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first). (40)
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
93,000 Miles (155 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
96,000 Miles (160 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Lubricate door hinge pins and rollers with engine oil.
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)
Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Thermostatically controlled air cleaner service (or
every 24 months, whichever occurs first).
(3)(4)(25)
Evaporative Control System Service (if equipped)
(or every 24 months, whichever occurs first).
(3)(26)
Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or 900 hours, whichever occurs first). (42)
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7-17 99,000 Miles (165 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
100,000 Miles (166 000 km)
Change power steering fluid (or every 36 months,
whichever occurs first). (13)
Front axle service (or every 36 months, whichever
occurs first). (38)
Rear axle service
-- Eaton, Rockwell, Spicer Axles
(or every 12 months, whichever occurs first). (1)(37)
Exhaust brake service (if equipped). Check for
excessive spindle free play and smooth operation.
Lubricate ball joint cap.
Accelerator control cable replacement (diesel) (or
every 36 months, whichever occurs first). (19)
Air brake service (or every 12 months, or
3,600 hours, whichever occurs first). (44)
150,000 Miles (240 000 km)
Cooling system service (or every 60 months since
last service, whichever occurs first). (3)(35)
200,000 Miles (320 000 km)
Remove, disassemble, clean and inspect the air brake
trailer supply valve (or every 2 years, or 7,200 hours,
whichever occurs first).
250,000 Miles (400 000 km)
Wheel bearings service -- Eaton Axle (oil-filled) (or
every 36 months, whichever occurs first). (2)(23)
Rear axle service
-- Eaton, Rockwell, Spicer Axles
(or every 36 months, whichever occurs first). (2)(37)
Manual transmission fluid replacement (or every
60 months, whichever occurs first).
300,000 Miles (480 000 km)
Remove, disassemble, clean and inspect the air brake
air dryer (or every 3 years, or 10,800 hours,
whichever occurs first). Replace dessicant on
Bendix
-Westinghouse units.
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7-22
Test air lines for leaks; tighten as needed. Replace
compressor filter.
Inspect air parking brake chamber for leaks and
damage. Inspect lines and hoses for leaks, cracks,
chafing, etc. Also check all attachments for
tightness, wear or damage. Note: The spring brake
section of the rear brake diaphragms are
non
-serviceable.
Replace the air compressor filter element, mounted
on the air compressor. For remote air compressor
intake service, refer to air cleaner filter replacement.
(40) = Clean and lubricate air brake automatic slack
adjuster. Check pushrod travel and auto adjustment
operation. Have serviced if needed.
(41) = Air brake chamber service: Check operation,
mounting, clamps and air lines and check for leaks.
(42) = Trailer brake hand control valve service: Check
operation; lubricate cam and follower.
(44) = Air brake service: Remove, disassemble, clean
and inspect the safety valve, standard brake chamber,
quick release valve, quick release/double check valve
combination, parking brake control valve, double check
valve, pressure protection valve and alcohol injector. Remove, disassemble and clean the application valve;
replace parts showing wear. Remove, disassemble, clean
and inspect the spring brake control valve; replace
rubber parts.
(45) = For Stud Piloted Wheels Only: Tighten the wheel
stud nuts to the specified torque values at 100 miles
(160 km), 500 miles (800 km) and 1,000 miles
(1 600 km) and then every 1,000 miles (1 600 km)
thereafter. See ªTightening the Wheel Nutsº in
the Index.
(46) = For Hub Piloted Wheels Only: Tighten the wheel
stud nuts to the specified torque values at 1,000 miles
(1 600 km). Thereafter, tighten them 1,000 miles
(1 600 km) after each time the wheel is removed. See
ªTightening the Wheel Nutsº in the Index.
(47) = Short Trip/City Maintenance Schedule. See
ªMaintenance Schedule Definitionº in the introduction
pages at the beginning of this section.
(48) = Long Trip/Highway Maintenance Schedule. See
ªMaintenance Schedule Definitionº in the introduction
pages at the beginning of this section.
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yellowblue
9-2
Brake (Continued)
Four-Wheel and Six-Wheel Drum 6-33 . . . . . . . . . . . . . . .
Four-Wheel Disc 6-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Systems 4-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Master Cylinder 6-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking 2-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pedal Travel 6-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Propshaft Brake Burnish Procedure 2-24 . . . . . . . . . . . . . . .
Releasing Air-Operated Parking Brakes 5-15 . . . . . . . . . . .
Replacing System Parts 6-35 . . . . . . . . . . . . . . . . . . . . . . . .
System Check 7-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Warning Lights 2-57 . . . . . . . . . . . . . . . . . . . . . . . .
Brake, Anti-Lock 4-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Braking in Emergencies 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Break-In, New Vehicle 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Capacities and Specifications 6-74 . . . . . . . . . . . . . . . . . . . .
Carbon Monoxide 2-29, 2-30 , 4-27 . . . . . . . . . . . . . . . . . . .
Cassette Tape Player Care 3-12 . . . . . . . . . . . . . . . . . . . . . . . .
Center Passenger Position 1-22 . . . . . . . . . . . . . . . . . . . . . . . .
Certification/Tire Label 4-28, 6-67 . . . . . . . . . . . . . . . . . . . . .
Changing a Flat Tire 5-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Charging System Light 2-56 . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis Lubrication 6-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Gages Light 2-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Your Restraint Systems 1-36 . . . . . . . . . . . . . . . . . .
Chemical Paint Spotting 6-65 . . . . . . . . . . . . . . . . . . . . . . . . . . Child Restraints 1
-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Securing in the Center Seat Position 1-31 . . . . . . . . . . . . . .
Top Strap 1-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigarette Lighter 2-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breaker Block, Instrument Panel 6-69 . . . . . . . . . . . . .
Cleaner, Air 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning
Fabric 6
-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glass 6-62 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inside of Your Vehicle 6-59 . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outside of Your Vehicle 6-63 . . . . . . . . . . . . . . . . . . . . . . . .
Safety Belts 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Problems 6-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires 6-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vinyl 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield and Wiper Blades 6-62 . . . . . . . . . . . . . . . . . . .
Clock, Setting the 3-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Pedal Free Travel 6-37 . . . . . . . . . . . . . . . . . . . . . . . . .
Comfort Controls 3-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Component Box 6-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connections, Trailer 2-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control of a Vehicle 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant 6-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heater, Engine 2-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recovery Tank 5-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surge Tank 5-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9-9
Storage, Vehicle 6-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stuck: In Sand, Mud, Ice or Snow 5-37 . . . . . . . . . . . . . . . . . .
Sun Visors 2-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surge Tank, Coolant 5-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surge Tank Pressure Cap 6-22 . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols, Vehicle v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tape Player Care 3-12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theft 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat 6-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Steering Wheel 2-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire Loading 6-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires 6-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing a Flat 5-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dual Tire Operation 6-50 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation 6-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation Check 7-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loading 6-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure 6-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rims and Wheels 6-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Replacement 6-57 . . . . . . . . . . . . . . . . . . . . . . . . . . .
When It's Time for New 6-51 . . . . . . . . . . . . . . . . . . . . . . .
Top Strap 1-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque, Wheel Nut 6-52 , 6-74 . . . . . . . . . . . . . . . . . . . . . . . .
Towing Your Vehicle 5-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Trailer Brake Hand Control Valve 2
-39 . . . . . . . . . . . . . . . . . .
Trailer Connections 2-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission
Automatic 2
-20, 6-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic Transmission External Filter 6-19 . . . . . . . . . . .
Double-Clutching 2-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filters 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid, Automatic 6-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Capacity 6-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual 2-22, 6-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual, Fluid 6-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Third Gear Hold 2-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using the Clutch 2-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Automatic 6-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual 6-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TTY Users 8-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn and Lane Change Indicator 2-33 . . . . . . . . . . . . . . . . . . .
Underbody Maintenance 6-65 . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle
Control 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damage Warnings iv. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification Number 6
-67 . . . . . . . . . . . . . . . . . . . . . . . . .
Loading 4-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage 6-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ventilation System 3-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visors, Sun 2-48 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltmeter 2-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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