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2-11 Cold Weather Starting (Caterpillar
Diesel)
Because the diesel engine uses compression ignition, it
is harder to start in cold weather than a gasoline engine.
The air intake heater and use of the proper engine oil,
optional engine coolant heaters and optional ether
injection systems help cold weather starting. See the
Caterpillar
Operation & Maintenance Manual for
more information.
Diesel Engine Warm-Up
Several factors affect how quickly your diesel engine
warms up. These can include outside temperature,
engine load, idle time and your vehicle's option content.
Your vehicle may be equipped with some features that
can help the engine reach operating temperature sooner.
Some of these features are discussed below.
Also, remember that an automatic transmission adds
heat to the cooling system through the heat exchanger in
the radiator. Because of this, vehicles equipped with
automatic transmissions are often able to retain engine
coolant heat better than manual transmission vehicles.
See your Caterpillar
Operation & Maintenance manual
for additional diesel engine warm
-up information.
Engine Automatic Shutdown (If Equipped)
Your CHECK GAGES light will come on if the system
senses high engine temperature or low engine oil
pressure. If high engine temperature is detected, you
will also hear a tone alarm at two beats per second. The
alarm and the light will remain on until the condition is
fixed. If the engine temperature condition worsens, the
tone alarm will go to five beats per second. When a low
oil pressure condition is detected, the five beat per
second alarm will come on immediately.
If the system senses low engine coolant, the five beat
per second alarm and the LOW COOLANT warning
light will come on.
The five beats per second tone alarm means that your
engine will shut down in 25 seconds. Pull off the road
and shut off the engine. Don't start it until the reason for
the problem is known, and the problem is fixed. If the
engine shuts down when you are still in traffic, you can
restart the engine and get another 25 seconds of
operation. Do this only if you have to, since there is a
problem that can harm the engine if it isn't fixed.
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2-13
The manual fast idle feature is activated by pressing the
switch on the instrument panel. When the switch is
pressed again, or any of the previous conditions are not
met, manual fast idle will be deactivated.
Manual fast idle can be used to set any desired idle
speed. To set a new temporary engine idle speed:
1. Make sure all of the previously described conditions
are met.
2. Press the accelerator pedal to the desired engine speed.
3. Momentarily press the manual FAST IDLE switch.
The temporary idle speed will be set. This new rpm
level will be remembered by the system until either the
ignition is turned to OFF or a new idle speed is set.
Radiator Shutters -- Caterpillar
(If Equipped)
Radiator shutters aid engine warm-up by blocking the
airflow through the radiator and charge the air cooler to
conserve heat in cold conditions.
The radiator shutters on your vehicle (if equipped)
operate automatically. When the ignition switch is in
RUN or START and the engine temperature is below
195F (90C), the shutters will close, blocking the flow
of air through the radiator and charge the air cooler.When the engine temperature reaches 195F (90C), the
shutters will open to the normal operating position.
Engine Checks Before Operating
When you've started your engine, let it run for 20 to
30 seconds before you put a load on the engine.
But don't leave the vehicle while the engine is running.
During this warm
-up period, check your warning lights
and gages:
If oil pressure doesn't begin to rise within 15 seconds
of starting, stop the engine and find the cause.
If the engine coolant temperature gage needle goes
into the hot area on the gage, stop the engine and
find the cause of the overheating.
If you have air brakes, the dual
-needle air pressure
gage should read at least 105 psi (720 kPa) for both
service systems before you try to move the vehicle.
When air pressure is below 60 psi (420 kPa), the
LOW AIR light will come on and you will hear a
tone alarm. If the pressure doesn't build up or drops
during warm
-up, stop the engine and find the cause
before you try to move the vehicle. Recommended
air pressure before actually driving away is
120 psi (830 kPa).
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2-14
The charging system light should come on when the
ignition switch key is turned to RUN or START and
should go out when the engine is running above idle.
If the light doesn't go out or comes back on during
normal engine operation, have the charging system
checked right away. (This light tells you if the
generator is not charging; it doesn't reflect the
condition of the battery.)
The voltmeter charge indicator gage tells you the
condition of your battery's charge. The gage should
be in the center area during engine operation. The
red area on the left indicates an undercharge
condition; the red area on the right indicates an
overcharge. If the gage is in either red area, have the
battery and charging system checked right away.
NOTICE:
Don't allow the engine to operate at low idle for
more than five minutes. This can cause low
engine operating temperatures which can affect
engine operation and reduce engine life. Engine
idle speed should be increased to 1200 rpm
whenever extended idle is required. Once started,
the engine should be placed under load to allow
the engine coolant temperature to reach
150F (66C) before shutting off the engine.
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2-26
If your vehicle has this
system, you will have a
knob to the right of the
steering column.
To apply the parking brake, pull the knob toward you.
Then shift the transmission to NEUTRAL (N) or
PARK (P).
Push the knob in to release the parking brake. The
ignition must be in RUN and the shift lever out of
PARK (P) in order to release the parking brake.
The parking brake will automatically apply if the
ignition is turned off and in PARK (P) and will also
apply (will not release) if the vehicle's battery is dead
or disconnected.The PARK BRAKE light may flash while the parking
brake is being applied or released. This is normal for
this system.
If your vehicle needs towing or the parking brake will
not release, the towing operator will need to disconnect
the propshaft before towing your vehicle. See ªTowing
Your Vehicleº in the Index.
Air Brake (If Equipped)
CAUTION:
When the yellow SYSTEM PARK and the red
TRAILER AIR SUPPLY knobs are both pushed
in, your rig will be free to move. It could strike
someone or something. When both of these knobs
are pushed in, either hold the regular brake
pedal down or, if you have it, pull out the blue
TRACTOR PARKING knob, to keep your rig
from moving.
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2-31 Power Windows (If Equipped)
If you have power windows, the controls are on each
door. The driver's door has a switch for the passenger's
window as well. Your power windows will not move
unless the ignition switch is turned to RUN.
Push the switch marked with an up arrow to raise the
window. Push the switch marked with a down arrow to
lower the window.
Horn
Sound the horn by pushing the center of the steering
wheel. If you have the optional air horn, it is controlled
by a cord that you'll find up above and to the left of the
driver. The harder you pull on the cord, the louder the
air horn will sound. The air horn works only after your
air system pressure gets up to about 60 psi (415 kPa).
Tilt Wheel (If Equipped)
A tilt steering wheel allows you to adjust the steering
wheel before you drive. You can also raise it to the
highest level to give your legs more room when you
enter or exit the vehicle.
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Using Cruise Control on Hills
How well your cruise control will work on hills depends
upon your speed, load and the steepness of the hills.
When going up steep hills, you may want to step on the
accelerator pedal to maintain your speed. When going
downhill, you may have to brake or shift to a lower gear
to keep your speed down. Of course, applying the brake
or clutch takes you out of cruise control. Many drivers
find this to be too much trouble and don't use cruise
control on steep hills.
Ending Cruise Control
There are different ways to turn off the cruise control:
Step lightly on the brake pedal.
Push the clutch pedal, if you have a
manual transmission.
Move the cruise switch to OFF.
Erasing Speed Memory
When you turn off the ignition, your cruise control set
speed memory is erased.Trailer Brake Hand Control Valve
(Option)
If your vehicle has this feature, it is mounted on the
steering column.
This control lets you apply the trailer brakes without
applying the tractor brakes. You can apply the trailer
brakes a little or apply them all the way if you have to.
Use this control only when you're driving. Don't use it
for parking or to hold the rig on a hill.
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Press the top left switch to turn on your:
Parking Lamps
Marker Lamps (unless your vehicle has the optional
marker and clearance lamps switch)
Taillamps
Instrument Panel Lights
License Plate Lamps
Push the bottom left switch to turn on the headlamps, as
well as all of the lamps just listed. Push the switch
marked with the ªOº symbol to turn off your lamps.
Move the thumbwheel to the right of the off switch
down to dim your instrument panel lights. Moving this
wheel up makes these lights brighter. Moving it all the
way up will make the interior lamp come on.
A circuit breaker protects your headlamps. If you have
an electrical overload, your headlamps will flicker on
and off. Have your headlamp wiring checked right away
if this ever happens.Headlamps On Reminder (If Equipped)
If you have this system, a tone alarm will sound when
your headlamps and/or parking lamps are turned on and
your ignition is in OFF, LOCK or ACCESSORY.
Daytime Running Lamps (If Equipped)
Daytime Running Lamps (DRL) can make it easier for
others to see the front of your vehicle during the day.
DRL can be helpful in many different driving
conditions, but they can be especially helpful in the
short periods after dawn and before sunset.
The high and low
-beam headlamps will come on at
reduced brightness in daylight when:
The ignition is on,
The headlamp switch is off and
The parking brake is released.
When the DRL are on, only your low
-beam headlamps
will be on. The exterior lamps won't be on. Your
instrument panel won't be lit up either.
When it begins to get dark, your DRL indicator light is a
reminder to turn your headlamp switch on. The other
lamps that come on with your headlamps will also
come on.
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2-47 Heated Outside Mirrors (If Equipped)
If your vehicle has heated
mirrors, you'll find this
switch on the upper right
side of your instrument
panel area, just above the
radio. Use it to operate your
mirror heaters to defrost or
defog your mirrors.
When you turn on the mirror heaters, an indicator light
in the switch will be lit to tell you the heaters are on.
Once the mirrors are clear for viewing, turn the switch
off. The mirror heaters remain on until the heater switch
or ignition switch is turned off. However, when you turn
the ignition back on, the heater switch will again be on
until turned off.
Ashtray and Cigarette Lighter
(If Equipped)
The ashtray is just below the gages on the right side of
your instrument panel. If you have a cigarette lighter, it
is inside the ashtray.
To use the lighter, press it in all the way and let go.
When it's ready, it will pop back by itself.
NOTICE:
Don't hold a cigarette lighter in with your hand
while it is heating. If you do, it won't be able to
back away from the heating element when it's
ready. That can make it overheat, damaging the
lighter and heating element.
To remove the ashtray for cleaning, pull up on the
front of it.
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