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7-11 51,000 Miles (85 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
54,000 Miles (90 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Inspect door hinge pins and bushings and replace if
necessary. Lubricate door hinge pins and rollers with
engine oil.
Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Clutch pedal free travel service. (10)Spark plug service. (3)(28)
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first);
lubricate linkage.
57,000 Miles (95 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
60,000 Miles (100 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)
Air cleaner filter replacement service (or every
24 months, whichever occurs first). (3)(4)(27)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
(Continued)
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7-13 72,000 Miles (120 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Inspect door hinge pins and bushings and replace as
necessary. Lubricate door hinge pins and rollers with
engine oil.
Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Thermostatically controlled air cleaner service (or
every 24 months, whichever occurs first). (3)(4)(25)
Fuel tank, fuel cap and fuel lines service (or every
72 months, whichever occurs first). (3)(30)
EGR system inspection (or every 72 months,
whichever occurs first). (3)(31)
Electronic Vacuum Regulator Valve (EVRV)
inspection (or every 72 months, whichever occurs
first). (3)(32)
Evaporative Control System Service (if equipped)
(or every 24 months, whichever occurs first).
(3)(26)
Rear axle air shift motor service. (11)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
(Continued)
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7-15
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
Engine drive belts service (or every 12 months,
whichever occurs first). (18)
Clutch pedal free travel service. (10)
Throttle linkage service. (19)
Thermostatically controlled engine cooling
fan service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
87,000 Miles (145 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
90,000 Miles (150 000 km)
Engine oil and filter service. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(2)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)
Air cleaner filter replacement service (or every
24 months, whichever occurs first). (3)(4)(27)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Air brake service (or every 6 months, whichever
occurs first). (39)
Inspect door hinge pins and bushings and replace as
necessary. Lubricate door hinge pins and rollers with
engine oil.
Replace air conditioning filter dryer (or every
18 months, whichever occurs first, and whenever
refrigerant charge is lost for any reason).
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)
Hydraulic brake caliper service (or every 6 months,
whichever occurs first). (22)
Hydraulic parking brake service (or every 6 months,
whichever occurs first). (8)
(Continued)
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7-21
(25) = Check thermostatically controlled air cleaner
installation to make certain that all ducts are connected and
correctly installed. Also, check valve for proper operation.
(26) = Evaporative Control System Service (if equipped):
Check all fuel and vapor lines and hoses for proper
connections and correct routing (or every 24 months,
whichever occurs first). Replace parts as needed.
(27) = Replace air cleaner filter (or every 24 months,
whichever occurs first). Replace filter more often if
driving in dusty conditions. Ask your dealer for the
proper replacement intervals for your driving conditions.
(28) = Replace spark plugs. Inspect wires for damage.
Check the wire boot and boot heat shield fit at spark
plugs and coil. Replace parts as needed.
(30) = Check the fuel tank, fuel cap and fuel lines for
damage which could cause leakage. Inspect fuel cap for
correct sealing ability and any indications of damage.
Check fuel cap gasket for even filler neck imprint.
Replace parts as needed.
(31) = Check EGR system as described in the service
manual. See ªService and Owner Publicationsº in the Index.
(32) = Inspect Electronic Vacuum Regulator Valve
(EVRV) filter for excessive contamination or plugging.
If needed, clean filter with solution of soap and water,
let dry and install.(33) = Check the PCV system for proper operation and
clean PCV valve. Replace hoses as needed.
(34) = Replace PCV valve and blow out the PCV valve
hose with compressed air. Replace hoses as needed.
(35) = Drain, flush and refill cooling system. See
ªRecommended Fluids and Lubricantsº in the Index for
what to use. Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test cooling system and
pressure cap. For Caterpillar
diesel engines, always refer
to the Caterpillar Diesel Engine Operation & Maintenance
Manual for coolant recommendations and change intervals.
(37) = Rear axle service: Change the lubricant. See
ªRecommended Fluids and Lubricantsº in the Index.
(38) = Front axle service: Re
-pack upper kingpin
roller bearing.
(39) = Air brake service:
Inspect brake lines and hoses for proper hook
-up,
binding, leaks, cracks, chafing, etc. Inspect drum
brake linings for wear or cracks. Inspect other brake
parts at each wheel, including drums, wheel cylinders
and piston heat shields and boots. Check brake pedal
for excessive free play or travel (or every 6 months,
whichever occurs first) and have serviced if needed.
Check brakes more often if driving habits and
conditions result in frequent braking.
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9-4
Engine (Continued)
Fuse Blocks 6-69, 6-72 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Identification 6-67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil 6-13, 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Filters and PCV Valves 6-77 . . . . . . . . . . . . . . . . . . . . .
Oil Level Check 7-23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating 5-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Road Speed Governor 2-54 . . . . . . . . . . . . . . . . . . . . . . . . .
Running While Parked 2-30 . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 6-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Over-Crank Protection 2-7 . . . . . . . . . . . . . . . . . . . .
Starting 2-7, 2-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil 6-13, 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additives 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking 6-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diesel Engines 6-17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filters 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Life Monitor 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Gage 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Used 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
What Kind to Use 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Add 6-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When to Change 6-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ether Injection System 6-46 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust
Brake 2
-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 2-29, 2-30, 4-27 . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Check 7-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fabric Cleaning 6-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Fuel Container 6-8 . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter
Air Cleaner 6
-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Compressor 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filterminder Gage 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Care 6-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Finish Damage 6-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flashers, Hazard Warning 5-2 . . . . . . . . . . . . . . . . . . . . . . . . .
Flat Tire, Changing 5-34 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Leaks Check 7-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluids and Lubricants 7-28 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Footnotes 7-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
French Language Manual ii. . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Towing 5
-10, 5-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Wheel Bearings with Oil-Filled Hubs 6-47 . . . . . . . . . .
Fuel
Diesel Engine 6
-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling a Portable Container 6-8 . . . . . . . . . . . . . . . . . . . . . .
Filling Your Tank 6-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filter 6-44, 6-77 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gage 2-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gasoline Engine 6-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tank Capacity 6-76 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water in Fuel 6-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuels in Foreign Countries -- Gasoline 6-6 . . . . . . . . . . . . . . .
Fuses and Circuit Breakers 6-69 . . . . . . . . . . . . . . . . . . . . . . .
Fusible Links 6-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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9-5
Gages
Air Pressure 2-69 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Coolant Temperature 2-61 . . . . . . . . . . . . . . . . . . . .
Engine Oil Pressure 2-65 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filterminder 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel 2-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hourmeter 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil Pressure 2-65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Speedometer 2-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tachometer 2-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Temperature 2-69 . . . . . . . . . . . . . . . . . . . . . .
Voltmeter 2-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Guide en Fran†ais ii. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazard Warning Flasher Switch 5-3 . . . . . . . . . . . . . . . . . . .
Hazard Warning Flashers 5-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Head Restraints 1-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlamps 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High/Low Beam Changer 2-34 . . . . . . . . . . . . . . . . . . . . . .
Wiring 6-68 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heating 3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Highway Hypnosis 4-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hill and Mountain Roads 4-22 . . . . . . . . . . . . . . . . . . . . . . . . .
Hood
Access Panels 6
-10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking Things Under 6-9 . . . . . . . . . . . . . . . . . . . . . . . . .
Latches Check 7-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horn 2-31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hourmeter Gage 2
-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Brake Warning Light 2-58 . . . . . . . . . . . . . . . . . . . .
Hydroplaning 4-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ignition Positions 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation, Tire 6-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspections
Engine Cover Check 7
-27 . . . . . . . . . . . . . . . . . . . . . . . . . .
Underbody 7-27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 2-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breaker Block 6-69 . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cluster 2-52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intake Heater Indicator Light 2-63 . . . . . . . . . . . . . . . . . . . . . .
Inter-Axle Differential Lock Control 2-40 . . . . . . . . . . . . . . . .
Jump Starting 5-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keys 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labels
Certification/Tire 4-28, 6-67 . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts Identification 6-67 . . . . . . . . . . . . . . . . . . . . .
Vehicle Identification Number 6-67 . . . . . . . . . . . . . . . . . . .
Lamp and Bulb Data 6-74 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lamp Check 7-26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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