1999 FORD WINDSTAR Owners Manual

Note size and location of retainer
pins for installation.
2. At the back of the headlamp, pull
two retainer pins up to release the
headlamp assembly.
3. Pull headlamp assembly forward
disengaging the lamp from the rear
retainer to expose the back of the
bulb.
4. Release clip and disconnect the
electrical connector from the bulb.
5. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) about
1/8 turn to free it from the bulb
socket, and slide the ring off the
plastic base. Keep the ring to retain
the new bulb.
6. Without turning, remove the old
bulb from its socket by gently pulling it straight back out of the lamp
assembly.
To install the new bulb:
1. With the flat side of the new
bulb's plastic base facing upward,
insert the glass end of the bulb into
the lamp assembly. Turn the bulb
left or right to align the grooves in
the plastic base with the tabs in the
lamp assembly. When the grooves
are aligned, push the bulb into the
lamp assembly until the plastic base contacts the rear of the lamp
assembly.
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225

2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the socket by rotating clockwise until you feel a ªstop.º
3. Connect the electrical connector into the rear of the plastic base until
it snaps, locking it into position.
4. Install the headlamp on vehicle by aligning the lamp with the rear
retainer, push rearward and secure with two retainer pins.
5. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking/turn signal bulbs
Note size and location of retainer
pins for installation.
1. At the back of the headlamp, pull
two retainer pins up to release the
headlamp assembly.
2. Pull headlamp assembly forward
disengaging the lamp from the rear
retainer to expose the back of the
bulb.
3. Remove bulb socket by turning it
counterclockwise about
1¤4turn,
then slide it out of the lamp
assembly.
4. Carefully pull bulb straight out of
the socket and push in the new
bulb.
5. To complete installation, follow
removal procedure in the reverse
order.
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226

Replacing tail lamp/backup lamp bulbs
1. Open the liftgate to expose the
tail lamp assemblies.
2. Remove the two screws from the
lamp assembly.
3. Carefully remove the lamp
assembly by pulling it rearward
about 45 degrees.
4. Rotate bulb socket
counterclockwise
1¤4turn and
remove from lamp assembly.
5. Pull bulb straight out of socket and push in new bulb.
6. To complete installation, follow the removal procedure in the reverse
order.
Replacing license plate lamp bulbs
To change the license plate bulbs:
1. Remove two screws and the
license plate lamp assembly from
the liftgate.
2. Remove bulb socket by pulling it
straight out of the lamp assembly.
3. Carefully pull the bulb out from
the socket and push in the new
bulb.
4. Push bulb socket in to the lamp
assembly.
5. Install the lamp assembly on
liftgate with two screws.
High-mount brakelamp bulbs
For bulb replacement, see a dealer or qualified technician.
Cornering lamp bulbs
For bulb replacement, see a dealer or qualified technician.
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227

Using the right bulbs
Function Trade Number
Front park/turn lamps 3157 NAK
Cornering lamps 3156K
Headlamps 9007
Rear license plate lamps 168
High-mount brake lamp 921
Rear turn lamps 3156K
Backup lamps 3156K
Brake/tail lamps 3157K
Dome lamp 921
Cargo liftgate lamp T-562
Map lamps/dome 578 (opt)
Stepwell lamp T-562
Front seat footwell 194
Front door mounted courtesy lamp 168
Second row reading lamp 578
To replace all instrument panel lights - see your dealer.
AIMING THE HEADLAMPS
Your vehicle is equipped with a Vehicle Headlamp Aim Device (VHAD)
on each headlamp body. Each headlamp may be properly aimed in the
horizontal direction (left/right) and the vertical position (up/down).
A non-zero bubble reading does not necessarily indicate out-of-aim
headlamps. If your vehicle is not positioned on a level surface, the slope
will be included in the level indicator. Therefore, vertical headlamp
adjustment should be performed only when beam direction appears to be
incorrect.
You will need one E8 Torx socket to make the adjustments.
If the vehicle has been in an accident, the vehicle's front structure
should be properly aligned before aiming the headlamps.
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228

Horizontal aim adjustment
1. Park the vehicle on a level
surface
2. With the hood open, locate the
horizontal indicator and the
adjusting screw on the inner top of
the headlamp.
3. The ªIº and ªOº on the yellow
ring refer to the directional change
(inboard or outboard of vehicle) of
the horizontal aim.
²For the left-hand (driver's side)
headlamp, turning the adjusting
screw clockwise will change the
aim outboard (left), and turning
the adjusting screw
counterclockwise will change the
aim inboard (right).
²For the right-hand (passenger side) headlamp, turning the adjusting
screw clockwise will change the aim outboard (right), and turning the
adjusting screw counterclockwise will change the aim inboard (left).
4. Use an E8 Torx socket to turn the horizontal adjusting screw until the
ª0º mark on the yellow dial lines up with the reference mark on the
marker (as shown) when viewed directly from above.
5. When the horizontal aim has been adjusted, close the hood.
I O
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229

Vertical aim adjustment
The numbers shown on the vial indicate beam direction in degrees up or
down.
1. Park the vehicle on a level
surface
2. Locate the bubble level vertical
aim indicator located on the bottom
shelf of the headlamp reflector,
visible through the headlamp lens.
3. With the hood open, locate the
vertical adjusting screw on the outer
top of the headlamp.
4. Using an E8 Torx socket rotate
the adjusting screw until the bubble
in the vial is centered between the
two white lines (which represent
the ª0º mark) when viewed from the
front of the lens.
5. When the horizontal and vertical
indicators are set to the ª0º mark, the headlamp has been properly
aimed.
6. Close the hood.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the ªCustomer Assistance Guideº for a list of Ford-approved
cleaners, polishes and waxes.
DU
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230

Washing your vehicle
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
During winter months, it is especially important to wash the vehicle on a
regular basis. Large quantities of dirt and road salt are difficult to
remove and also cause damage to the vehicle.
Remove any exterior accessories, such as antennas, before entering a car
wash. If you have wax applied to the vehicle at a commercial car wash, it
is recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
After washing, apply the brakes several times to dry them.
Waxing your vehicle
Wax when water stops beading on the surface. This could be every three
or four months, depending on operating conditions.
Use only carnauba or synthetic-based waxes. Use cleaning fluid or
alcohol with a clean cloth to remove any bugs and tar before waxing
vehicle. Use tar remover to remove any tar spots.
Avoid getting wax on the windshield. If you have wax applied at a
commercial car wash, it is recommended that you clean the wiper blades
and windshield as described inCleaning the wiper blades and
windshield.
Repairing paint chips
Minor scratches or paint damage from road debris may be repaired with
touch-up paint, repair foil or aerosol paint spray from the Ford accessory
line. Observe the application instructions on the products.
Remove particles such as bird droppings, tree sap, insect remains, tar
spots, road salt and industrial fallout immediately.
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231

Cleaning the wheels
Wash with the same detergent as the body of your vehicle. Do not use
acid-based or alcohol-based wheel cleaners, steel wool, fuel or strong
detergents. Never use abrasives that will damage the finish of special
wheel surfaces. Use a tar remover to remove grease and tar.
Cleaning the engine
Engines are more efficient when they are clean because grease and dirt
buildup keep the engine warmer than normal. When washing:
²Take care when using a power washer to clean the engine. The high
pressure fluid could penetrate the sealed parts and cause damage.
²Do not spray with cold water to avoid cracking the engine block or
other engine components.
²Cover the highlighted areas to prevent water damage when cleaning
the engine.
²Never wash or rinse the engine while it is running; water in the
running engine may cause internal damage.
Cleaning plastic exterior parts
Use vinyl cleaner for routine cleaning. Clean with a tar remover if
necessary. Do not clean plastic parts with thinners, solvents or
petroleum-based cleaners.
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232