4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the “Service Engine Soon/Check Engine” indicator comes on and stays
on when you start the engine, the fuel filler cap may not be properly
installed. Turn off the engine, remove the fuel filler cap, align the cap
properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel system to work improperly in a collision, which may result in
possible personal injury.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the Scheduled Maintenance Guide for the
appropriate intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend taking
fuel economy measurements during the first 1 600 km (1 000 miles) of
Maintenance and care
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MOTORCRAFT PART NUMBERS
Component* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-650
Spark plugs-platinum** AWSF-22E AWSF-22E
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Front axle Motorcraft SAE
75W90 Axle
LubricantF-250/350 Dana
50 axle1.8L (3.8 pints)
F-350/450/550
Dana 60 axle2.7L (5.8 pints)
Rear axle
1,2,3Motorcraft SAE
75W140 Synthetic
Rear Axle LubricantF-250 /350
(10.50 inch
axle)3.3L (6.9 pints)
Motorcraft SAE
75W90 Synthetic
Rear Axle LubricantF-350/450
Dana 803.9L (8.3 pints)
Motorcraft SAE
80W90 Premium
Rear Axle LubricantF-550 Dana 135 11.6L
(24.5 pints)
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake FluidAll Fill to line on
reservoir
Capacities and specifications
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Fluid Ford Part Name Application Capacity
Engine
coolant
5Premium Engine
Coolant5.4L V8 engine
without A/C16.9L
(17.9 quarts)
5.4L V8 engine
with A/C18.4L
(19.4 quarts)
6.8L V10 engine 29.0L
(30.6 quarts)
Engine oil
(includes
filter change)-
Gas enginesMotorcraft 5W-30
Super Premium
Motor OilAll 5.7L
(6.0 quarts)
Engine oil
(includes
filter change)-
Diesel engineRefer to your 7.3L Diesel Supplement
Fuel tank N/A Mid-ship tank
(optional aft
axle on narrow
frame Chassis
Cab)71.9L
(19.0 gallons)
Right side
saddle mounted
tank (optional
on narrow frame
Chassis Cab)87.1L
(23.0 gallons)
Short box (wide
frame regular
cab)109.8L
(29.0 gallons)
Aft axle (narrow
frame chassis
cab)136.3L
(36.0 gallons)
Long box wide
frame (Regular
cab, SuperCab
or Crew Cab)143.9L
(38.0 gallons)
Power
steering fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transfer case
fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L
(2.0 quarts)
Capacities and specifications
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Ford Extended Service Plan...224
Getting assistance outside the
U.S. and Canada .....................229
Getting roadside assistance ...223
Getting the service you need...225
Ordering additional owner’s
literature .................................234
The Dispute Settlement Board...226
Dipstick
engine oil .................................172
Doors
door ajar warning .....................13
Driveline universal joint and
slip yoke ....................................186
Driving under special
conditions ...........................130,131
sand .........................................131
snow and ice ...........................132
through water ..................131,134
Emergencies, roadside
jump-starting ..........................163
Emission control system ..........202
Engine ........................................217
check engine/service engine
soon light .................................8,9
coolant .....................................178
diesel ...........................................3
idle speed control ...................187
lubrication specifications...215,217
refill capacities ........................212
service points ..........................172
starting after a collision .........144
Engine block heater .................110
Engine oil ..................................172
checking and adding .......172,174
dipstick ....................................172
filter, specifications .........174,212
recommendations ...................174
refill capacities .................172,212
specifications .....172,174,215,217
Exhaust fumes ..........................110
Fail safe cooling ........................180Fluid capacities .........................212
Four-Wheel Drive vehicles ..12,125
control trac ...............................23
description ..............................128
driving off road .......................130
electronic shift ............23,125,128
indicator light ....................12,126
lever operated shift ................126
manual locking hubs ..............126
Fuel ............................................194
calculating fuel economy .......198
cap ...........................................197
capacity ...................................212
choosing the right fuel ...........196
comparisons with EPA fuel
economy estimates .................201
detergent in fuel .....................197
filling your vehicle
with fuel ....................194,197,199
filter, specifications .........198,212
fuel pump shut-off switch .....144
improving fuel economy ........198
low fuel warning light ................8
octane rating ....................196,217
quality ......................................197
running out of fuel .................197
safety information relating to
automotive fuels .....................194
Fuses ...................................145,146
Gas cap (see Fuel cap) ............197
Gas mileage (see Fuel
economy) ...................................198
Gauges .........................................14
battery voltage gauge ...............16
engine coolant temperature
gauge .........................................15
engine oil pressure gauge ........17
odometer ...................................15
speedometer .............................14
tachometer ................................16
trip odometer ............................16
Index
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Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity Refer toRefill capacitiesin theCapacities
and specificationschapter.
Engine oil (includes
filter change)5.7L (6.0 quarts). Use Motorcraft 5W30 Super
Premium Motor Oil, Ford specification
WSS-M2C153-G.
Tire size and pressure Refer to the Certification Label inside of
driver’s door
Hood release Pull handle under the left side of the
instrument panel.
Coolant capacity Refer toRefill capacitiesin theCapacities
and specificationschapter.
Power steering fluid
capacityFill to line on reservoir. Use Motorcraft
MERCONAT F.
Manual transmission-5-
speed3.2L (3.4 quarts). Use Synthetic MERCON
AT F.
Manual transmission-6-
speed5.5L (5.8 quarts). Use Motorcraft MERCON
AT F.
Automatic
transmission fluid
capacity
1(with 20
plate oil-to-air cooler)16.1L (17.1 quarts). Use Motorcraft MERCON
AT F.
2
Automatic
transmission fluid
capacity
1(with 26
plate oil-to-air cooler)16.7L (17.7 quarts). Use Motorcraft MERCON
AT F.
2
1
Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may
vary based on cooler size and if equipped with in-tank cooler. The
transmission fluid level should be set by the indication on the dipstick.
Filling station information
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