1999 FORD F150 service

Do not park, idle, or drive your vehicle in dry grass or other dry
ground cover. The emission system heats up the engine
compartment and exhaust system, which can start a fire.
Illumination of the charging system warning light,Check Engine
indicator light or the temperature warning light, fluid leaks, strange
odors, smoke or loss of oil pressure, could indicate that the emission
control system is not working properly.
Exhaust leaks may result in entry of harmful and potentially
lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By law,
vehicle owners and anyone who manufactures, repairs, services, sells, leases,
trades vehicles, or supervises a fleet of vehicles are not permitted to
intentionally remove an emission control device or prevent it from working.
Information about your vehicle's emission system is on the Vehicle Emission
Control Information Decal located on or near the engine. This decal
identifies engine displacement and gives some tune up specifications.
Please consult your ªWarranty Guideº for complete emission warranty
information.
Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of the
on-board diagnostic (OBD-II) system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning Lights and
Chimessection of theInstrumentationchapter. Your vehicle may not pass
the I/M test with the ªCheck Engine/Service Engine Soonº light on.
If the vehicle's powertrain system or its battery has just been serviced,
the OBD-II system is reset to a ªnot ready for I/M testº condition. To
ready the OBD-II system for I/M testing, a minimum of 30 minutes of city
and highway driving is necessary as described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
Maintenance and care
203

AIMING THE HEADLAMPS
The alignment of your headlamps should be checked by a qualified
service technician if:
²Oncoming motorists frequently signal you to deactivate your high
beams, and your high beams are not activated.
²The headlamps do not seem to provide enough light for clear night
vision.
²The headlamp beams are pointed substantially away from a slightly
down and to the right position.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the ªCustomer Assistance Guideº for a list of Ford-approved
cleaners, polishes and waxes.
Washing your vehicle
Wash your vehicle regularly with
cold or lukewarm water. Never use
strong detergents or soap. If your
vehicle is particularly dirty, use a
quality car wash detergent. Always
use a clean sponge, washing glove
or similar device and plenty of water
for best results. To avoid spots,
avoid washing when the hood is still
warm, immediately after or during
exposure to strong sunlight.
During winter months, it is especially important to wash the vehicle on a
regular basis. Large quantities of dirt and road salt are difficult to
remove and also cause damage to the vehicle.
Remove any exterior accessories, such as antennas, before entering a car
wash. If you have wax applied to the vehicle at a commercial car wash, it
is recommended that you clean the wiper blades and windshield as
described inCleaning the wiper blades and windshield.
After washing, apply the brakes several times to dry them.
Maintenance and care
209

MOTORCRAFT PART NUMBERS
Component 4.2L V6 engine 4.6L V8 engine 5.4L V8 engine
Air filter
elementFA-1634 FA-1634FA-1634
Fuel filter FG-986B FG-986B FG-986B
Oil filter FL-400-S FL-820-S FL-820-S
PCV valve EV-152 EV-233 EV-233
Battery
(standard)BXT-59 BXT-59BXT-59
Battery
(heavy duty)BXT-65-650 BXT-65-650BXT-65-650
Spark
plugs-platinum*AGSF-34EE ** AWSF-32PP ***AWSF-22E
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2, and 3 have a9EG9suffix. Cylinders No.
4, 5, and 6 have a9E9suffix. If a spark plug needs to be replaced, use
only spark plugs with the service number suffix letter9EE9as shown on
the engine decal.
*** If a spark plug is removed for inspection, it must be reinstalled in the
same cylinder. Cylinders No. 1, 2, 3 and 4 have a9PG9suffix. Cylinders
No. 5, 6, 7 and 8 have a9P9suffix. If a spark plug needs to be replaced,
use only spark plugs with the service number suffix letter as shown on
the engine decal.
Capacities and specifications
214

FluidFord Part
NameApplication Capacity
Transmission
fluidMotorcraft
MERCONt
AT F5-speed manual
33.5L (3.75 quarts)
Automatic- 4R100
(4x2)
415.0L (15.9 quarts)5
Automatic- 4R100
(4x4)415.5L (16.4 quarts)5
Motorcraft
MERCONtV
AT FAutomatic- 4R70W 13.1L (13.9 quarts)
Front axleMotorcraft
SAE 75W90
Axle
Lubricant4x4 vehicles 1.8-2.0L
(3.5-3.7 pints)
Rear axle
3,6
Motorcraft
SAE
75W140
Synthetic
Rear Axle
LubricantF-150 2.6-2.7L
(5.5-5.8 pints)
Rear axle
3,7
Motorcraft
SAE
75W140
Synthetic
Rear Axle
LubricantF-250 3.3-3.5L
(7.0-7.5 pints)8
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L (4.25 quarts)
1Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
2Fill to bottom of filler hole.
3Your vehicle's rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
Capacities and specifications
216

Accessory delay ..........................70
Air bag supplemental restraint
system ..........................................95
and child safety seats ..............96
description ................................95
disposal ......................................98
indicator light ...........................98
passenger air bag .....................96
passenger deactivation
switch ..............61,99,100,101,102
Air cleaner filter ................188,189
Air suspension ...........................119
warning light .............................11
Anti-theft system ..............76,77,78
Armrests ......................................88
Automatic transmission
driving an automatic
overdrive ...................121,122,123
Axle
refill capacities ........................215
Battery
voltage gauge ............................14
Brakes ........................................115
anti-lock ............................115,116
anti-lock brake system
(ABS) warning light ...............116
fluid, checking and adding ....174
shift interlock ..........................120
Break-in period .............................2
CD player .....................52,54,55,56
Child safety seats
attaching with tether straps ..109
in rear seat .......................106,108
tether anchorage hardware ...109
Cleaning your vehicle ...............209
engine compartment ..............211
exterior .............................210,213
exterior lamps .........................211
interior .....................................212
plastic parts ............................211
washing ....................................209
waxing .....................................210wheels ......................................210
wiper blades ............................212
Clutch
fluid ..........................................175
operation while driving ..........123
recommended
shift speeds ......................125,126
Controls
power seat .................................86
Coolant ...............................178,179
checking and adding ..............177
refill capacities ........................179
Driveline universal joint and
slip yoke ....................................186
Driving under special
conditions ...........................132,133
sand .........................................132
snow and ice ...........................133
through water .........................132
Emission control system ..........202
Engine
coolant .....................................177
idle speed control ...................186
service points ...................170,171
starting after a collision .........149
Engine block heater .................113
Engine oil
checking and adding ..............173
dipstick ....................................172
specifications ...................172,174
Exhaust fumes ..........................113
Fail safe cooling .................179,180
Four-Wheel Drive vehicles ..10,128
description .......................130,131
driving off road .......................131
electronic shift ...................18,130
indicator light ....................10,128
lever operated shift ..128,129,130
Fuel
choosing the right fuel ...........196
comparisons with EPA fuel
economy estimates .................202
Index
225

detergent in fuel .....................197
filling your vehicle
with fuel ...........................195,198
quality ......................................197
running out of fuel .................197
safety information relating to
automotive fuels .....................195
Fuses ...................................150,151
Gas mileage
(see Fuel economy) ...199,200,201
Gauges .........................................12
engine coolant temperature
gauge .........................................13
engine oil pressure gauge ........15
fuel gauge ..................................12
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................135
Hazard flashers .........................149
Headlamps
aiming ......................................209
bulb specifications ..................208
high beam ..............................9,68
warning chime ..........................11
Heating ........................................56
heater only system ..............56,57
heating and air
conditioning system ............58,60
Hood ..........................................169
Ignition .......................................219
Inspection/maintenance
(I/M) testing ..............................203
Instrument panel ..........................6
cleaning ...................................212
Keys
key in ignition chime ...............11
positions of the ignition ...........61
removing from the ignition ....127
Lamps
autolamp system .......................17
daytime running light ...............16
fog lamps ...................................16headlamps .................................16
headlamps, flash to pass ..........68
instrument panel, dimming .....17
interior lamps ...........................69
replacing bulbs ..204,206,207,208
Lane change indicator
(see Turn signal) ........................62
Lights, warning and indicator
air bag ..........................................8
air suspension .........................119
anti-lock brakes (ABS) ..............9
anti-theft .....................................9
brake ............................................8
charging system ..........................9
door ajar ....................................11
engine oil pressure ...................10
fuel reset ...................................11
low fuel ........................................6
safety belt ...................................8
service engine soon ....................7
turn signal indicator ...................9
Lumbar support, seats ..........87,88
Manual transmission
reverse .....................................127
Mirrors
fold away ...................................72
side view mirrors (power) .......71
Motorcraft parts ........................198
Octane rating ............................197
Odometer .....................................13
Overdrive .....................................68
Parking brake ............................117
Power distribution box
(see Fuses) ...............................154
Power door locks ..............70,80,81
Power steering ..........................118
fluid,
checking and adding .......181,182
Radio ....19,20,21,22,24,25,26,27,28
29,30,31,33,34,35,36
Relays ........................................150
Remote entry system ............79,80
Index
226

Item Information
Recommended fuel Unleaded fuel only - 87 octane
Fuel tank capacity-4 x 4 Regular
cab with short wheelbase92.7L (24.5 gallons)
Fuel tank capacity-4 x 2 Regular
cab and all SuperCab with short
wheelbase94.6L (25.0 gallons)
Fuel tank capacity-Long wheelbase 113.6L (30.0 gallons)
Engine oil (includes filter change) 5.7L (6.0 quarts). Use Motorcraft
5W30 Super Premium Motor Oil,
Ford specification WSS-M2C153-G.
Tire size and pressure Refer to the Safety Certification
Label inside of drivers's door.
Hood release Pull handle under the left side of
the instrument panel.
Coolant capacity
1Refer toRefill capacitiesin the
Capacities and specifications
chapter.
Power steering fluid capacity Fill to line on reservoir. Use
Motorcraft MERCONtAT F.
Transmission fluid capacity
2Refer toRefill capacitiesin the
Capacities and specifications
chapter.
1Use Ford Premium Cooling System Fluid (green in color). DO NOT
USE Ford Extended Life Engine Coolant (orange in color). Refer to
Adding engine coolant, in the Maintenance and Care chapter.
2Ensure correct automatic transmission fluid is used for a specific
application. Check the container to verify the fluid is MERCONtand/or
MERCONtV approved. Some fluids have been approved as meeting both
MERCONtand MERCONtV requirements and will be labeled as such.
Fluids labeled as meeting only MERCONtor only MERCONtV
requirements must not be used interchangeably. DO NOT mix MERCONt
and MERCONtV. Transmission fluid requirements are indicated on the
dipstick or on the dipstick handle. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
Filling station information
232