1999 CHEVROLET CAVALIER air filter

6-
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6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-5 Filling Your Tank
6
-7 Filling a Portable Fuel Container
6
-8 Checking Things Under the Hood
6
-12 Engine Oil
6
-17 Engine Air Cleaner/Filter
6
-18 Automatic Transaxle Fluid
(Three
-Speed Only)
6
-21 Automatic Transaxle Fluid (Four-Speed Only)
6
-22 Manual Transaxle Fluid
6
-24 Hydraulic Clutch
6
-25 Surge Tank Pressure Cap
6
-25 Thermostat
6
-25 Engine Coolant
6
-29 Power Steering Fluid6
-29 Windshield Washer Fluid
6
-31 Brakes
6
-34 Battery
6
-35 Bulb Replacement
6
-40 Tires
6
-48 Appearance Care
6
-49 Cleaning the Inside of Your Vehicle
6
-51 Care of Safety Belts
6
-52 Cleaning the Outside of Your Vehicle
6
-53 Cleaning Your Convertible Top
6
-57 Vehicle Identification Number (VIN)
6
-57 Electrical System
6
-62 Replacement Bulbs
6
-62 Capacities and Specifications
6
-63 Air Conditioning Refrigerants
6
-63 Normal Maintenance Replacement Parts

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6-10 2.2L L4 Engine (Code 4)
When you open the hood, you'll see:
A. Coolant Surge Tank
B. Power Steering Fluid Reservoir
C. Engine Oil Fill Cap/Dipstick
D. Brake Fluid ReservoirE. Hydraulic Clutch Fluid
Reservoir (If Equipped)
F. Automatic Transaxle Fluid
Dipstick (If Equipped)G. Engine Air Cleaner/Filter
H. Battery
I. Windshield Washer Fluid
Reservoir

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6-11 2.4L L4 Engine (Code T)
When you open the hood, you'll see:
A. Coolant Surge Tank
B. Engine Oil Fill Cap
C. Engine Oil Dipstick
D. Power Steering Fluid ReservoirE. Brake Fluid Reservoir
F. Hydraulic Clutch Fluid
Reservoir (If Equipped)
G. BatteryH. Engine Air Cleaner/Filter
I. Windshield Washer Fluid
Reservoir

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6-17
Engine Air Cleaner/Filter
The air cleaner is located on the driver's side of the
engine compartment near the battery.
To check or replace the filter, remove the screws that
hold the cover on and lift the cover. Be sure to reinstall
the air cleaner filter and replace the cover tightly.
Refer to the Maintenance Schedule to determine when to
replace the air filter.
See ªScheduled Maintenance Servicesº in the Index.

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6-18
CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The air
cleaner not only cleans the air, it stops flame if
the engine backfires. If it isn't there, and the
engine backfires, you could be burned. Don't
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
NOTICE:
If the air cleaner/filter is off, a backfire can cause
a damaging engine fire. And, dirt can easily get
into your engine, which will damage it. Always
have the air cleaner/filter in place when
you're driving.
Automatic Transaxle Fluid
(Three
-Speed Only)
When to Check and Change
A good time to check your automatic transaxle fluid
level is when the engine oil is changed.
Change both the fluid and filter every 50,000 miles
(83 000 km) if the vehicle is mainly driven under one or
more of these conditions:

In heavy city traffic where the outside temperature
regularly reaches 90F (32C) or higher.

In hilly or mountainous terrain.

Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these
conditions, the fluid and filter do not require changing.
See ªScheduled Maintenance Servicesº in the Index.

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6-21 How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transaxle fluid to use. See ªRecommended
Fluids and Lubricantsº in the Index.
If the fluid level is low, add only enough of the proper
fluid to bring the level into the cross
-hatched area
on the dipstick.
1. Pull out the dipstick.
2. Using a long
-neck funnel, add enough fluid at the
dipstick hole to bring it to the proper level.
It doesn't take much fluid, generally less than one
pint (0.5 L). Don't overfill.
NOTICE:
We recommend you use only fluid labeled
DEXRON-III, because fluid with that label is
made especially for your automatic transaxle.
Damage caused by fluid other than
DEXRON
-III is not covered by your new
vehicle warranty.
3. After adding fluid, recheck the fluid level as
described under ªHow to Check.º
4. When the correct fluid level is obtained, push the
dipstick back in all the way.
Automatic Transaxle Fluid
(Four
-Speed Only)
It is not necessary to check the transaxle fluid level. A
transaxle fluid leak is the only reason for fluid loss. If a
leak occurs, take the vehicle to the dealership service
department and have it repaired as soon as possible. You
may also have your fluid level checked by your dealer
or service center when you have your oil changed.
Change both the fluid and filter every 50,000 miles (83
000 km) if the vehicle is mainly driven under one or
more of these conditions:

In heavy city traffic where the outside temperature
regularly reaches 90F (32C) or higher.

In hilly or mountainous terrain.

When doing frequent trailer towing.

Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these
conditions, the fluid and filter do not require changing.

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6-63 2.2L Engine Specifications
VIN Engine Code 4. . . . . . . . . . . . . . . . . . . . . . . . . . .
Type L4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower 115 @ 5,000 rpm. . . . . . . . . . . . . . . . . .
Firing Order 1
-3-4-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Temperature 180
F (82
C) . . . . . . . . . . .
2.4L Engine Specifications
VIN Engine Code T. . . . . . . . . . . . . . . . . . . . . . . . . . .
Type L4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Horsepower 150 @ 5,600 rpm. . . . . . . . . . . . . . . . . .
Firing Order 1
-3-4-2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Thermostat Temperature 180
F (82
C) . . . . . . . . . . .
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same.
If the air conditioning system in your vehicle needs
refrigerant, be sure the proper refrigerant is used.
If you're not sure, ask your dealer.
See the refrigerant charge label under the hood for
information regarding refrigerant capacity.
Normal Maintenance
Replacement Parts
Air Cleaner Filter
2.2L AC Type A
-1172C . . . . . . . . . . . . . . . . . . . . . . .
2.4L AC Type A
-1172C . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil Filter
2.2L AC Type PF
-47 . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4L AC Type PF
-44 . . . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plugs
2.2L AC Type 41
-928 . . . . . . . . . . . . . . . . . . . . . . . . .
Gap: 0.050 inch (1.27 mm) . . . . . . . . . . . . . . . . . . . .
2.4L AC Type 41
-942 . . . . . . . . . . . . . . . . . . . . . . . . .
Gap: 0.050 inch (1.27 mm) . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Blade (Shepherd's Hook Type)
Left Side 22 inches (56 cm). . . . . . . . . . . . . . . . . . . . .
Right Side 17 inches (43 cm). . . . . . . . . . . . . . . . . . . .

Scheduled Maintenance
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7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

Most trips are through dusty areas.

You frequently tow a trailer or use a carrier on top of
your vehicle. (With some models, you should never
tow a trailer. See ªTowing a Trailerº in the Index.)

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Chassis Lubrication
(or 6 months, whichever occurs first). Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Tank, Cap and Lines Inspection.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.