19-11
      
Cooling system, draining and refilling
 
     
Draining  
     
WARNING! 
     
The cooling system is pressurized when the 
engine is warm. When opening the expansion 
tank, wear gloves and other appropriate 
protection, cover the cap with a cloth and 
open carefully to relieve system pressure 
slowly. 
     
-  Open coolant expansion tank cap.
    
-  Remove noise insulation panel.
-  Place VAG1306 drip tray underneath engine.
    
-  With bumper removed, open coolant drain plug (arrow) on lower left of 
radiator by turning it counterclockwise. If necessary, attach accessory 
hose to connection. 
- 
With bumper installed, pull off retaining clamp for lower right radiator 
Pa
ge 13 of 40 Coolin
g system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.19.1 
         
        
        19-16
      
-  Raise engine speed to approx. 2000 rpm for 
approx. 5 minutes. 
     
-  Allow engine to idle until lower coolant hose on 
radiator is hot. 
     
-  Check coolant level and top-off if necessary. 
When engine is at normal operating 
temperature, coolant level must be on MAX 
mark. When engine is cold, coolant level must 
be between MIN and MAX marks. 
     
WARNING! 
     
The cooling system is pressurized when the 
engine is warm. When opening the expansion 
tank, wear gloves and other appropriate 
protection, cover the cap with a cloth and 
open carefully to relieve system pressure 
slowly. 
Pa
ge 19 of 40 Coolin
g system com
ponents, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE03.19.1