1999 AUDI A4 APB Engine Secondary Air System Workshop Manual

B - If relay triggers, but Secondary Air Injection (AIR) pump does not run: 26
-49
.
- Check voltage supply of Secondary Air Injection (AIR) pump motor
Page 26
-51
.
Pa
ge 17 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2

26-47

Checking voltage supply of Secondary Air
Injection (AIR) pump relay

- Switch ignition off.

- Remove Secondary Air Injection (AIR) pump
relay

- Connect multimeter for voltage measurement as
follows.

3-socket relay carrier in E-box,
plenum chamber, position 2
terminal
Measure to

8 Engine
Ground
(GND)


Specification: approx. battery voltage
If specified value is not obtained:

- Perform following tests marked with dots:

Check fuse -S130- (40 A) in 3-socket relay carrier in E-Box, plenum
chamber, position 7.
Pa
ge 18 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2

Electrical Wiring Diagrams, Troubleshooting & Component Locations Check wire connection from battery + (terminal 30) to Secondary Air
Injection (AIR) pump relay -J299- (in 3-socket relay carrier in E-Box,
plenum chamber, position 2) for open circuit.
Pa
ge 19 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2

26-48

- Connect multimeter for voltage measurement as
follows:

3-socket relay carrier in E-box,
plenum chamber, position 2
terminal
Measure to

4 Engine
Ground
(GND)

- Operate starter briefly.


Specification: approx. battery voltage
If specified value is not obtained:

- Perform following tests marked with dots:

Electrical Wiring Diagrams, Troubleshooting & Component Locations Check fuse -S234- (in fuse holder, position 34). Check wire connection from Secondary Air Injection (AIR) pump relay
-J299- (in 3-socket relay carrier in E-box, plenum chamber) via fuse -
S234- (in fuse holder, position 34) to Fuel Pump (FP) relay for open
circuit:
Pa
ge 20 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2

26-49

Check activation of the Secondary Air
Injection (AIR) pump relay

- Switch ignition off.

- Remove Secondary Air Injection (AIR) pump
relay.

- Connect VAG 1527B voltage tester as follows:

3-socket relay carrier in E-box,
plenum chamber, position 2
terminal
Measure
to

6 B+

- Initiate output Diagnostic Test Mode (DTM) and
activate Secondary Air Injection (AIR) pump
relay -J299-.

Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel
Injection & Ignition, Engine Code(s): APB, Repair Group 01



LED must blink.
If LED does not blink:
Pa
ge 21 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2

- Switch ignition off.
Pa
ge 22 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2

26-50

- Connect VAG 1598/31 test box at wiring
harness to ECM, do not connect ECM.

Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel
Injection & Ignition, Engine Code(s): APB, Repair Group 24


- Check following wire connection for open circuit
and short circuit to Ground (GND) and B+:

3-socket relay carrier in E-
box, plenum chamber,
position 2
terminal
VAG 1598/31
test box
Bushing
6 46

- Repair open circuit or short circuit if
necessary.
If no malfunctions are detected:

- Replace Secondary Air Injection (AIR) pump
relay -J299-.
Pa
ge 23 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2

26-51

Check voltage supply of the Secondary Air
Injection (AIR) pump motor

- Remove connector for Secondary Air Injection
(AIR) pump motor -V101-.

- Connect VAG 1527B voltage tester between
terminals 1 and 2

- Initiate output Diagnostic Test Mode (DTM) and
activate Secondary Air Injection (AIR) pump
relay -J299-.

Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel
Injection & Ignition, Engine Code(s): APB, Repair Group 01



LED must blink
Pa
ge 24 of 29 Secondar
y air s
ystem
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.26.2