Page 3 of 13
13-3
Installing
Routing of ribbed belt - Install ribbed belt onto crankshaft pulley and idler wheel first, and push
belt onto tensioning roller last.
D1 - vehicles without air conditionerD2 - vehicles with air conditioner
- Take out mandrel 3204.
Note:
Viscous fan has left-hand thread: turn against direction indicated.
Repair Manual, Body Exterior, Repair Group 50
Repair Manual, Body Exterior, Repair Group 63 - Counter-hold belt pulley for viscous fan using spanner wrench 3212
and tighten viscous fan using open end spanner 3312 and torque
wrench 1331 (left hand thread).
- Install lock carrier.
- Install bumper.- Install noise insulation.
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Page 7 of 13
13-7
Note:
The central bolt does not have to be loosened to remove the vibration
damper. - Remove vibration damper on crankshaft.
- Remove idler wheel for ribbed belt -arrows-.
- Remove toothed belt guard behind vibration damper -arrows-.
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Page 11 of 13
13-11
- Install idler wheel for ribbed belt -arrows-.
- Install toothed belt guard behind vibration damper -arrows-.
- Install vibration damper. Note positions of locating lugs -arrows- on belt
sprocket.
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Page 12 of 13
13-12
- Install toothed belt guard.
- Install ribbed belt Page 13
-3 .
Tightening torques
Toothed belt sprocket to
camshaft 55 Nm
Idler wheel 45 Nm
Toothed belt tensioning roller 20 Nm
Pulley to crankshaft 20 Nm
Toothed belt tensioning
element 10 Nm
Central bolt
1)
to crankshaft
200 Nm + 180
2)
1) The central bolt must always be replaced.
2) Turning in two stages of 90 is also
permissible.
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