35-36
Fig. 15 Installation position of circlips
- Circlips for synchronizer hubs, needle bearings and individual gears
should be determined as shown in Fig. 5
.
Circlip -1- secures the tapered roller bearing inner race.
Circlip thickness (mm)
2.00 2.06 2.12
2.03 2.09 2.15
Circlip -2- secures the synchronizer hub for 1st and 2nd gear.
Characteristic: blue in color
Circlip thickness (mm)
1.90 1.96 2.02
1.93 1.99
Circlip -3- secures the needle bearing for 2nd gear.
Characteristic: blue in color
Thickness: 2.50 mm (0.098 in.)
Pa
ge 19 of 26 Pinion shaft, disassemblin
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g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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pair&id=AUDI.B5.TM01.35.3
35-38
Circlip -7- secures the synchronizer hub for 5th and reverse gear.
Characteristic: blue in color
Circlip thickness (mm)
1.90 1.96 2.02
1.93 1.99 2.05 - Determine circlips according to table. Part numbers parts catalog
The bent end of the spring (arrow) must be hooked into the hole of the
gear. Fig. 16 Inserting spring into gear
Pa
ge 21 of 26 Pinion shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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e=re
pair&id=AUDI.B5.TM01.35.3
