Carburetor adjustment ..................................6-13
Idle speed adjustment ...................................6-13
Throttle cable free play inspection ...............6-14
Cam chain adjustment ...................................6-14
Valve clearance adjustment ..........................6-14
Tires.................................................................6-15
Wheels ............................................................6-17
Clutch lever free play adjustment .................6-18
Front brake lever free play adjustment ........6-18
Rear brake pedal height and free play
adjustment ......................................................6-19
Brake light switch adjustment.......................6-20
Checking the brake shoes..............................6-21
Drive chain slack check ..................................6-21
Drive chain slack adjustment ........................6-22
Drive chain lubrication...................................6-23
Cable inspection and lubrication ..................6-24
Throttle cable and grip lubrication ...............6-24
Brake and shift pedal lubrication ..................6-24
Brake and clutch lever lubrication ................6-25
Sidestand lubrication .....................................6-25
Rear suspension lubrication..........................6-25
Front fork inspection ......................................6-26
Steering inspection ........................................6-26
Wheel bearings ..............................................6-27
Battery .............................................................6-27Fuse replacement ...........................................6-29
Headlight bulb replacement ..........................6-30
Supporting the motorcycle ...........................6-31
Front wheel removal ......................................6-31
Front wheel installation .................................6-32
Rear wheel removal .......................................6-33
Rear wheel installation ..................................6-33
Troubleshooting .............................................6-34
Troubleshooting chart ...................................6-35
CLEANING AND STORAGE ...............................7-1
Cleaning ............................................................7-1
Storage..............................................................7-2
SPECIFICATIONS................................................8-1
How to use the conversion table ....................8-4
CONSUMER INFORMATION .............................9-1
Identification numbers record.........................9-1
Key identification number ...............................9-1
Vehicle identification number .........................9-1
Model label .......................................................9-2
TABLE OF CONTENTS
1
2
3
4
5
6
7
8
9
7
8
9
5FY-28199-EX (TW200) 4/16/02 5:38 PM Page 6
6-19
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9b. Turn the adjusting bolt in
direction ato raise pedal
height or in direction bto
lower pedal height.
c. Tighten the locknut.
EW000105
w
After adjusting the pedal height
adjust brake pedal free play.
4
5 12
3
a b
EAU00707
Rear brake pedal height and
free play adjustment
EW000104
w
It is advisable to have a Yamaha
dealer make this adjustment.
1. Pedal height
The brake pedal should be
positioned so that its top end
is approximately 10 mm below
the top of the footrest.
a. Loosen the locknut.
1. Locknut
2. Adjusting bolt
3. Footrest
4. Pedal height: 10 mm
5. Free play
a b 1
2
If the specified free play cannot be
obtained, proceed with the follow-
ing steps.
4. Loosen the locknut at the
brake lever.
5. Turn the adjusting bolt at the
brake lever in direction ato
loosen the cable.
6. Loosen the locknut at the
brake hub.
7. Turn the adjusting nut at the
brake hub in direction ato
increase free play or in direc-
tion bto decrease free play.
8. Tighten the locknut at the
brake hub and the brake lever.
1. Adjusting nut
2. Locknut
5FY-28199-EX (TW200) 4/16/02 5:38 PM Page 48
8-1
EAU01038
SPECIFICATIONS
1
2
3
4
5
6
7
8
9
Specifications
Model TW200
Dimensions:
Overall length 2,090 mm
Overall width 815 mm
Overall height 1,115 mm
Seat height 790 mm
Wheel base 1,325 mm
Ground clearance 250 mm
Minimum turning radius 1,900 mm
Basic weight (With oil and full
fuel tank):126 kg
Engine:
Engine type Air-cooled 4-stroke, SOHC,
gasoline
Cylinder arrangement Forward inclined
single cylinder
Displacement 196 cm
3
Bore ×Stroke 67.0 ×55.7 mm
Compression ratio 9.5:1
Starting system Electric and kick starter
Lubrication system Wet sumpEngine oil:
Type:
Classification API Service “SE”, “SF” type
or equivalent
(e.g. “SF-SE”, “SF-SE-CC”,
“SF-SE-SD” etc.)
Capacity:
Periodic oil change 1.0 L
With oil filter replacement 1.1 L
Total amount 1.3 L
Air filter:Wet type element
Fuel:
Type Regular gasoline
Fuel tank capacity 7.0 L
Reserve amount 1.0 L
Carburetor:
Type / quantity Y29P-5C / 1
Manufacturer TEIKEI
–10° 0° 10° 20° 30° 40°
SAE 10W/30
SAE 10W/40
SAE 20W/40
SAE 20W/50C
5FY-28199-EX (TW200) 4/16/02 5:38 PM Page 67
