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4
PERIODIC MAINTENANCE AND
MINOR REPAIR..............................................37
Tool kit ........................................................38
Periodic maintenance/lubrication ...........39
Engine oil ...................................................41
Air filter ......................................................44
Throttle cable adjustment ........................46
Carburetor adjustment .............................47
Idle speed adjustment ..............................47
Spark plug inspection ..............................48
Front brake adjustment ............................50
Rear brake adjustment .............................51
Brake light switch adjustment .................52
Checking the brake shoes ........................52
Drive chain slack check ............................53
Drive chain slack adjustment ..................54
Drive chain lubrication .............................56
Brake lever and pedal ...............................57
Center and sidestand ...............................57Front fork inspection ................................58
Battery ........................................................59
Replenishing the battery fluid .................61
Fuse replacement .....................................62
Troubleshooting ........................................63
CLEANING AND STORAGE .........................64
Cleaning .....................................................64
Storage ......................................................64
SPECIFICAITIONS .........................................66
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39
* Valve(s)Check valve clearance. Adjust if necessary.2222Spark plug Check condition. Clean or replace if necessary.2222Air filterClean. Replace if necessary.22
* CarburetorCheck idle speed/stater operation.
2222
Adjust if necessary.
*
Fuel lineCheck fuel hose and vacuum pipe for cracks or
22damage. Replace if necessary.
Engine oilReplace (Warm engine before draining).22EVERY 2,000 km* Engine oil filterCheck/clean/replace if necessary2222BrakeCheck operation/Adjust if necessay22
Check rear arm assembly for looseness.
* Rear arm pivotCorrect if necessary. Moderately repack every.2
16,000 km***
* WheelsCheck balance/damage/runout/spoke tightness.
22Replace if necessary.
* Wheel bearingsCheck bearing assembly for looseness/damage.
22 2
Replace if damaged.
INITIAL EVERY
ITEM REMARKS
500 km 2,000 km 4,000 km 8,000 km
PERIODIC MAINTENANCE/LUBRICATION
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Air filter
1. Remove the front panel and the
legshield by removing the screws.
2. Remove the air filter case fitting
screws and the filter case cover.
3. Remove the air filter element from its
case, and clean it with solvent. After
cleaning, remove the remaining sol-
vent by squeezing the element.
44
1Air filter case cover2Screw (4 pcs)1Air filter element
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4. Apply recommended oil to the entire
surface of the filter and squeeze out
the excess oil. The element should be
wet but not dripping.
5. Install the element in its case.cC9If oil is not applied to the element, the
engine damage may occur.
9Make sure the element is properly seat-
ed in the filter case.
9The engine should never be run without
the air filter element installed; excessive
piston and/or cylinder wear may result.
45
Recommended oil:
Yamalube 2 (2 stroke engine oil) or
Yamalube 4 (20W40)
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67
Model
Engine oil (4-cycle):
Type Yamalibe 4 (20W40) or equivalent
SAE 20W40 type SE motor oil
Capacity
Periodic oil change 0.8 L
Total amount 1.0 L
Air filter: Wet type element
Fuel:
Type Regular gasoline
Tank capacity 4.3 L
Reserve amount
Carburetor:
Type/manufacturer VM16SH/MIKUNI
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