Page 4 of 72
GIVE SAFETY THE RIGHT OF WAY ...............5
GENERAL NOTE..............................................6
DESCRIPTION ..................................................8
MOTORCYCLE IDENTIFICATION ...................9
Identification numbers record ...................9
Key identification number .......................10
Frame serial number ................................10
Engine serial number ...............................10
CONTROL FUNCTIONS................................11
Main switch ...............................................11
Indicator lights ..........................................12
Instrument panel.......................................13
Handlebar switches ..................................14
Shift pedal .................................................16
Front brake lever .......................................16
Rear brake pedal .......................................17
Fuel tank cap .............................................17
Starter lever 1..........................................18
Kick starter .................................................18Steering lock..............................................19
Seat ............................................................20
Helmet holder ...........................................21
Side cover removal...................................21
PRE-OPERATION CHECKS ...........................22
Fuel .............................................................24
Engine oil ...................................................25
Tires ............................................................26
OPERATION AND IMPORTANT
RIDING POINTS.............................................27
Starting and warming up a
cold engine ................................................28
Starting a warm engine ...........................30
Shifting.......................................................31
To start out and accelerate.......................31
To decelerate .............................................33
Engine break-in .........................................34
Parking .......................................................36
3
EAA30001
CONTENTS
T105(E) O/M-1 9/11/01 11:16 AM Page 3 (1,1)
Page 5 of 72
4
PERIODIC MAINTENANCE AND
MINOR REPAIR..............................................37
Tool kit ........................................................38
Periodic maintenance/lubrication ...........39
Engine oil ...................................................41
Air filter ......................................................44
Throttle cable adjustment ........................46
Carburetor adjustment .............................47
Idle speed adjustment ..............................47
Spark plug inspection ..............................48
Front brake adjustment ............................50
Rear brake adjustment .............................51
Brake light switch adjustment .................52
Checking the brake shoes ........................52
Drive chain slack check ............................53
Drive chain slack adjustment ..................54
Drive chain lubrication .............................56
Brake lever and pedal ...............................57
Center and sidestand ...............................57Front fork inspection ................................58
Battery ........................................................59
Replenishing the battery fluid .................61
Fuse replacement .....................................62
Troubleshooting ........................................63
CLEANING AND STORAGE .........................64
Cleaning .....................................................64
Storage ......................................................64
SPECIFICAITIONS .........................................66
T105(E) O/M-1 9/11/01 11:16 AM Page 4 (1,1)
Page 9 of 72
EAA50000
DESCRIPTION
8
1. Tail/Brake light
2. Rear flasher light
3. Side cover
4. Fuel tank cap
5. Front flasher light
6. Kick starter
7. Rear brake pedal
8. Head light
9. Fuel tank
10. Seat lock11. Shift pedal
12. Handlebar switch
13. Speedometer
14. Fuel gauge
15. Main switch/steering lock
16. Throttle grip
17. Front brake lever
18. Indicator light
19. Helmet holder
20. Starter lever
T105(E) O/M-1 9/11/01 11:16 AM Page 8 (1,1)
Page 12 of 72
Position Function Key removal
EAB00000
CONTROL FUNCTIONS
EAB00100Main switch
The main switch controls the ignition and lighting systems. Its operation is described
below.
11
ON
Electrical circuits are switched on.
The engine can be started.Cannot be removed.
Can be removed.
Can be removed. All electrical circuits are switched off.
The steering is locked and all
electrical circuits are switched off. OFF
LOCK
T105(E) O/M-1 9/11/01 11:16 AM Page 11 (1,1)
Page 13 of 72
EAB10000Indicator lights
12
1Turn indicator light
2Neutral indicator light
3Top gear indicator light
4High beam indicator light
Description Function
Turn indicator light
“5”:
Neutral indicator
light “N”:
Top gear indicator
light “TOP”:
High beam indica-
tor light “&”:Flashes when the
turn switch is
“ON”.
Lights when the
transmission is in
neutral.
Light when the
transmission is in
top (4th) gear.
Lights when the
headlight high
beam is used.
T105(E) O/M-1 9/11/01 11:16 AM Page 12 (1,1)
Page 15 of 72
Position Function Handlebar switches
Lights switch
Dimmer switch
Turn signal switch
14
1Lights switch2Dimmer switch3Turn signal switch
Position Function
ON
OFF
Headlight, taillight and meter lights
comes on when engine is running.
Headlight, taillight and meter lights
does not come on.
Position Function
&(HI)
% (LO)Turns on the headlight high
beam.
Turns on the headlight low
beam.4
6
OFFTurns on the left flasher.
Turns on the right flasher.
Turns off the flasher.
Push the switch in after it has
returned to center position.
∇
T105(E) O/M-1 9/11/01 11:16 AM Page 14 (1,1)
Page 19 of 72
EAC20100Starter lever 1
The starter lever is located on the left han-
dlebar. Starting a cold engine requires a
richer fuel mixture. In such a case, turn the
starter lever to the left. After the engine is
warm, turn the lever to its original position.EAC60700Kick starter
Rotate the kick starter away from the en-
gine. Push the starter down lightly with
your foot until the gears engage, then kick
smoothly and forcefully to start the engine.
18
1Starter lever1Kick starter
T105(E) O/M-1 9/11/01 11:16 AM Page 18 (1,1)
Page 21 of 72
EAC42301Seat
To open the seat:
1. Insert the key in the lock and turn it as
shown.
2. Lift the end of the seat up to open.
To lock the seat:
1. Replace the seat in the original posi-
tion.
2. Slightly push the end of the seat down
to lock.EUU01700NOTE:
Make sure that the seat is securely fitted.
20
T105(E) O/M-1 9/11/01 11:16 AM Page 20 (1,1)
