Page 544 of 3115
F04472
SST
SST
BR12D-05
F04473
SST
F13233
30 mm
Deeper
Socket BR-62
- BRAKEHYDRAULIC BRAKE BOOSTER
2198 Author: Date:
2004 LAND CRUISER (RM1071U)
DISASSEMBLY
1. PLACE HYDRAULIC BRAKE BOOSTER IN VISE
Using SST, set the hydraulic brake booster in vise.
SST 09630-00014 (09631-00142),
09950-60010 (09951-00180, 09951-00190)
2. REMOVE FLUID LEVEL WARNING SWITCH CONNEC-
TOR CLAMP
(a) Disconnect the connector.
(b) Remove the bolt and clamp.
3. REMOVE RESERVOIR AND GROMMETS
(a) Remove reservoir cap.
(b) Remove the 3 set screws and pull out the reservoir.
Torque: 1.7 N´m (17.5 kgf´cm, 15.2 in.´lbf)
(c) Remove the 3 grommets.
4. REMOVE CLEVIS AND CYLINDER BOOT
(a) Loosen the lock nut, then remove the clevis and lock nut.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
(b) Remove the cylinder boot.
5. REMOVE BRAKE ACTUATOR TUBE NO. 1
Using SST, remove the brake actuator tube No. 1.
SST 09023-00100
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
6. REMOVE BOOSTER PUMP AND ASSEMBLY
(a) Remove the actuator hose.
(b) Remove the 4 screws and wire harness from the booster
and pump.
(c) Remove the 2 bolts, accumulator bracket.
(d) Remove the 2 bolts and booster pump motor assembly.
(e) Remove the bolt and No. 1 pump bracket.
(f) Remove the 2 washers, 2 cushions, 2 collars and sleeve.
(g) Remove the 2 bolts and No. 2 pump bracket.
(h) Remove the cushion from No. 2 pump bracket.
7. ABS & BA & TRAC & VSC only:
REMOVE MASTER CYLINDER PRESSURE SENSOR
Using 30 mm deeper socket wrench and remove the oil pres-
sure sensor.
Torque: 81 N´m (830 kgf´cm, 60 ft´lbf)
NOTICE:
If replacing the master cylinder pressuer sensor, since the
sensor is non-reusable, use a sensor of the supply part No
shown below.
PART NO: 89637-30050
Page 2479 of 3115
MA02R-05
MA-4
- MAINTENANCEUNDER HOOD
52 Author: Date:
2004 LAND CRUISER (RM1071U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTICE
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance services after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the LEVEL lines on the see-through reservoir at normal tem-
perature (20°C (68°F)).
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(See page CO-14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check the indicator.
When the indicator color is blue, the condition is satisfactory. A red color indicates that distilled water
must be added, and white indicates that charging is necessary.
6. BRAKE FLUID LEVELS
Check that the brake fluid level is near the upper level line on the see-through reservoir.
(See page BR-4)
7. ENGINE DRIVE BELTS
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
Check the level on the dipstick.
The level should be in the ºHOTº or ºCOLDº range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
Visually check the overflow plug and oil pan for fluid leaks or traces of fluid.
Page 2821 of 3115
F06126
Tie Rod End
Lock Nut
55 (560, 41)
Clip
Rack Boot
Clamp
Claw WasherRack End
132 (1,350, 98)
*99 (1,014, 74)
Cylinder End
Stopper
O-Ring
Bushing
Spacer
Oil Seal
Steering Rack
O-Ring
Teflon Ring
Rack Housing
Claw Washer
Clamp
Rack Boot
Lock Nut
55 (560, 41)
Clip
Tie Rod End
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Molybdenum disulfide lithium base grease
Power steering fluid
*For use with SST
145 (1,480, 107)
*110 (1,122, 81)
Rack End132 (1,350, 98)
*99 (1,014, 74)
- STEERINGPOWER STEERING GEAR
SR-49
2258 Author: Date:
2004 LAND CRUISER (RM1071U)
