Page 834 of 1463
2B-6 WHEEL ALIGNMENT
MAINTENANCE AND REPAIR
ON VEHICLE SERVICE
WHEEL ALIGNMENT
Vehicle Height
1. Check the tire for proper inflation.
2. Measure ‘A’ from the center of the lower arm rear mounting
bolt end to the ground.
3. Measure ‘B’ from the center of the steering knuckle shaft to
the ground.
4. If the difference between ‘A’ and ‘B’ is not within specification,
adjust vehicle height using torsion bar height control bolt.
‘B’ - ‘A’
Notice
Before wheel alignment, adjust vehicle height first.
31 - 36mm
Toe-in
1. Measure toe-in.
Specification0 - 4mm
2. If toe-in is not within specification, loosen the tie rod nuts
and adjust it by turning the tie rod.
Page 843 of 1463
2C-6 FRONT SUSPENSION
TORSION BAR
1 Nut
2 Torque Arm
3 Washer
4 Bolt............................................M10 : 40-60 Nm
M12 : 60-80 Nm
5 Torsion Bar End Seat
6 Dust Cover7 Torsion Bar
8 Dust Cover
9 Height Control Arm Assembly
10 Height Control Bolt End Piece
11 Height Control Bolt
12 Height Control Seat
Page 844 of 1463
FRONT SUSPENSION 2C-7
Removal & Installation Procedure
1. Remove the fixing nuts and bolts of the shock absorber
and lower arm connection.
Installation Notice
2. Remove the connecting nuts of the stabilizer bar link to the
lower arm.
Installation Notice
3. Turn the height control bolt until the distance between the
end of the height control bolt end piece and the bolt end
becomes 0-5 mm.
Installation Notice
Install the torsion bar spring and adjust the distance between
the end of the height control bolt and piece end the bolt
end to be 50-55 mm. Adjust the vehicle height.
Tightening Torque 60 - 80 Nm
Tightening Torque 16 - 22 Nm
4. Remove the torque arm fixing nuts and bolts and then
withdraw the torsion bar spring.
Installation Notice
M10
M12Tightening Torque40 - 60 Nm
60 - 80 Nm
5. Installation should follow the removal precedure in the
reverse order.
6. Check and adjust the wheel alignment.
Page 864 of 1463
TIRES AND WHEELS 2E-3
IDENTIFICATION
RADIAL TIRE
WHEEL DISC
7 J x
16 ET 39
Wheel Offset (mm)
(Distance from rim center to wheel
nave contacting surface)
Rim Diameter (inch)
Identification for One-piece Well-base Rim
Code Letter for Height and Profile of Rim Flange
Rim Width (Inch)
ET : Distance from Rim Center to Wheel have Contacting
Surface (mm)
a : Rim Width (Inch)
d : Rim Diameter (Inch)
Four Season Mud & Snow P 215/75 R 15 94 H M+S
Speed Rating (max. 210km/h)
Load Range (below 670kg)
Rim Diameter (inch)
Radial Tire
Aspect Ratio = (Section Height ¸ Section
Width) x 100
Section Width (mm)
Passenger Car
215/65 R 16 93 V
Speed Rating (max. 240km/h)
Load Range (below 650kg)
Rim Diameter (inch)
Radial Tire
Aspect Ratio = (Section Height ¸ Section
Width) x 100
Section Width(mm)
Summer Tire
Page 926 of 1463
HYDRAULIC BRAKES 4A-11
Adjustment Procedure
1. Pedal Height
Notice
If pedal height is not in specified value, loosen the stop
lamp nut (B) and adjust the pedal height.
2. Pedal Stroke
Height (A) 150 mm (From the carpet)
Notice
If pedal stroke is not in specified value, loosen the stop bolt
and lock nut (F) and adjust the pedal stroke.
3. Free Play
Stroke (C)Mando : 138 mm
PBR : 132mm
Notice
To adjust, depress the brake pedal several times until there
is no more vacuum left in the vacuum line.
To adjust, loosen the lock nut (D) of the push rod and turn
the rod.
Free Play (E)1 - 4 mm
Inspection Procedure
1. Inspect the wear of bushing.
2. Inspect the warp and bend of brake pedal.
3. Inspect the return spring of brake pedal.
4. Inspect the conductivity when connecting the tester to the
stop lamp switch connector.
Page 928 of 1463
HYDRAULIC BRAKES 4A-13
Construction
LCRV consists of sensing part and hydraulic control part.
1. Sensing Part
It detects the changes of vehicle height caused by vehicle
load. It consists of load sensing spring and control lever
which change according to vehicle load.
2. Hydraulic Control Part
It consists of valve stem devices which controls hydraulic
pressure according to load detected by sensing part.
Trouble Shooting
Poor Braking
Possible Cause
Air in Brake System
Poor Adjustment of Sensor Spring
Damaged Sensor Spring
Fluid Leaking from LCRVRemedy
Bleeding
Adjust
Replace
Replace
Possible Cause
Poor Adjustment of Sensor Spring
Internal Fluid Leaking of LCRVRemedy
Adjust
Replace
Abnormal Locking
Page 933 of 1463
4B-4 MASTER CYLINDER
6. Loosen the nut of booster and remove the booster from the
dash panel.
Installation Notice
Tightening Torque 8 - 18 Nm
7. Installation should follow the removal procedure in the
reverse order.
8. Add the fluid and bleed.
9. If necessary, adjust the pedal height, pedal stroke and free
play.
Page 937 of 1463
4C-4 POWER BOOSTER
6. Loosen the nut of booster and remove the booster from the
dash panel.
Installation Notice
Tightening Torque 8 - 18 Nm
7. Installation should follow the removal procedure in the
reverse order.
8. Add the fluid and bleed.
9. If necessary, adjust the pedal height, pedal stroke and free
play.