1998 SSANGYONG MUSSO check engine

OM600 ENGINE MECHANICAL 1B3-105
VALVE SPRINGS CHECK
Preceding Work : Removal of valve spring
1 Valve Spring
Service Data
Outer diameter
33.1mmWire diameter
4.20mmFree length
50.0mmAt preloaded
Length Tension (new)
680 - 740N 27mmLimit
612N
2 Spring Scale

1B3-106 OM600 ENGINE MECHANICAL
VALVE SPRINGS (CYLINDER HEAD REMOVED)
Cylinder Head Removed
1 Valve Tappet
2 Valve Cotters
3 Spring Retainer
4 Valve Spring...........Check, replace if necessary
5 Cylinder Head6 Stud Bolt....................................................12Nm
7 Washer
8 Nut ..............................................Replace, 25Nm
9 Exhaust Manifold

OM600 ENGINE MECHANICAL 1B3-107
Removal & Installation Procedure
1. Remove the nuts (8) uniformly and then remove the washer
(7), exhaust manifold (9) and gasket.
Installation Notice
Check the stud bolt (6) for damage and replace if necessary.
Tighten Torque 12 Nm
Tighten Torque 25 Nm
Tools Required
102 589 03 40 00 Magnetic Bar
116 589 06 63 00 Magnetic Finger
601 589 01 59 00 Assembling Board
601 589 02 59 00 Supporting Bridge
667 589 00 31 00 Press Lever
Replace the gasket and tighten the nuts (8).
2. Install the assembling board (11) to the cylinder head with 4
cylinder head blots (10).
Assembling Board 601 589 01 59 00
3. Pull out the valve tappet (1) with magnetic bar (12).
Notice
Place the valve tappets upside down (open end upward).
Magnetic Bar 102 589 03 40 00
4. Install the supporting bridge (13) on the cylinder head (5).
Supporting Bridge 601 589 02 59 00

1B3-108 OM600 ENGINE MECHANICAL
5. Using the press lever (14), press the spring retainer
downward and remove the valve cotters (2) with magnetic
finger (15).
Notice
Be careful not to damage guide bore of the valve tappet.
Press Lever 667 589 00 31 00
Magnetic Finger 116 589 06 63 00
6. Remove the spring retainer (3) and spring (4).
Installation Notice
Install the valve spring with the color coding (arrow) facing
down.
7. Check the valve spring and replace if necessary.
8. Installation should follow the removal procedure in the
reverse order.

OM600 ENGINE MECHANICAL 1B3-109
VALVE SPRINGS (CYLINDER HEAD INSTALLED)
Preceding Work : Removal of camshaft
1 Valve Tappet
2 Valve Cotters
3 Spring Retainer4 Valve Spring.......... Check, replace if necessary
5 Timing Chain
6 Cylinder Head
Notice
Remove the valve springs only when the piston is at TDC.
Tools Required
102 589 03 40 00 Magnetic Bar
116 589 06 63 00 Magnetic Finger
603 589 01 40 00 Holding Wheel
667 589 00 31 00 Press Lever
667 589 02 63 00 Supporting Bar

OM600 ENGINE MECHANICAL 1B3-111
6. Remove the spring retainer(3) and spring (4).
7. Check the valve spring and replace if necessary.
8. Insert valve spring (4) with the color coding (arrow) facing
down and insert valve spring Retainer(3).
9. By press the spring retainer(3) with press lever (90), install
the valve cotters with magnetic finger (10).
Press Lever 667 589 00 31 00
Magnetic Finger 116 589 06 63 00
10. Remove the supporting bar.
11. Remove the holding wheel (7) from the timing chain (5).
Holding Wheel 603 589 01 40 00
13. Coat the valve tappet with oil and install it.
Magnetic Bar 102 589 03 40 00

1B3-112 OM600 ENGINE MECHANICAL
VALVE STEM SEALS
Preceding Work : Removal of camshaft.
1 Valve Tappet
2 Valve Cotters
3 Spring Retainer4 Valve Spring...........Check, replace if necessary
5 Valve Stem Seal
6 Valve
Notice
Remove the valve stem seals when the piston is positioned at TDC.

1B3-116 OM600 ENGINE MECHANICAL
8.000
- 8.030
9.000
- 9.05039.5 Intake
Exhaust0.029
- 0.051
0.029
- 0.051 Red
White
Red
White
Diameter ‘a’
Service Data
ItemBasic Bore
Repair size 1
Repair size 2
Repair size 1
Repair size 2Outer Diameter ‘D’
14.251
14.440 - 14.451
14.240 - 14.251
14.440 - 14.451Color Code
14.200 - 14.211
14.400 - 14.411
14.200 - 14.211
14.400 - 14.411Overlap
‘D’ - ‘a’Valve Guide
Inner Diameter ‘A’
37.7
Length ‘L’
CHECK AND REPLACEMENT OF VALVE GUIDES
Preceding Work : Removal of cylinder head
Removal of valve spring
Removal of valve
1 Cylinder Head
2 Valve Guide3 Valve Seat Ring
a Basic Bore Diameter