D08RW649
2
B-37
B-37
1
4 3 B-37
B-37
6
H-21
3.0
B/Y STARTER SW
(IG1)BATT.(+)
C-4 10A
ELEC.
IGN.C/B-2 30A
P/W, P/S, S/R
0.85
L/W
3.0
B/L
2.0
L/B 2.0
L/B
2.0
L/B
0.5
B0.5
Y/R0.5
Y/B
0.5
Y/B0.5
L/Y1.25
L1.25
Y
0.5
L/Y
2.0
L/B 0.5
L/W
B-19
BODY-RH 1.25
B 0.3
B
POWER
WINDOW
RELAY
SAFETY
STOP
SWLIMIT
SWSUN ROOF
SWSUN ROOF
MOTOR
3
H-45
4
H-21
2.0
B
BODY-LH 4
H-23
POWER WINDOW
SW6
H-454
S-5
0.5
B
2.0
B
2.0
B
1 S-2
3S-2
2 1 5
S-5 2.0
L/B
B-2
L-1
OPEN
CLOSE
0.5
B L-13
L-1 1
H-452H-45 2
S-4
3
S-5
6S-5OPEN
SUN ROOF CONTROL UNIT
CLOSE
1S-5
4S-4
1
S-32S-3
D08RW947
2
B-37
B-37
1
4 3 B-37
B-37
6
H-21
3.0
B/Y STARTER SW
(IG1)BATT.(+)
C-4 10A
ELEC.
IGN.C/B-2 30A
P/W, P/S, S/R
0.5
L/W
3.0
B/L
2.0
L/B 2.0
L/B
2.0
L/B
0.5
B0.5
Y/R0.5
Y/B
0.5
Y/B0.5
L/Y1.25
L1.25
Y
0.5
L/Y
2.0
L/B 0.5
L/W
B-18
BODY-LH 1.25
B 0.3
B
POWER
WINDOW
RELAY
SAFETY
STOP
SWLIMIT
SWSUN ROOF
SWSUN ROOF
MOTOR
A
3
H-45
4
H-21
2.0
B
BODY-RH 4
H-23
POWER WINDOW
SW6
H-454
S-5
0.5
B
2.0
B
2.0
B
B
A
B
1 S-2
3S-2
2 1 5
S-5 2.0
L/B
B-1
L-1
OPEN
CLOSE
0.5
B L-13
L-1 1
H-452H-45 2
S-4
3
S-5
6S-5OPEN
SUN ROOF CONTROL UNIT
CLOSE
1S-5
4S-4
1
S-32S-3
M
8F–1 BODY STRUCTURE
BODY AND ACCESSORIES
BODY STRUCTURE
CONTENTS
Service Precaution 8F–3. . . . . . . . . . . . . . . . . . . . . .
Frame 8F–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F–3. . . . . . . . . . . . . . . . . . . . . .
Frame Dimensions (L W B) 8F–4. . . . . . . . . . . . . . .
Frame Dimensions (S W B) 8F–5. . . . . . . . . . . . . . .
General Description 8F–6. . . . . . . . . . . . . . . . . . . . .
Front Bumper 8F–6. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–6. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Bumper Slider Bracket 8F–7. . . . . . . . . . . . . .
Removal 8F–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–7. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper 8F–8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–8. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–9. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location (W/Rear Combination Light
and License Light) 8F–10. . . . . . . . . . . . . . . . . . . .
Removal 8F–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location (W/Rear Combination Light) 8F–12
Removal 8F–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Bumper Slider 8F–14. . . . . . . . . . . . . . . . . . . . .
Removal 8F–14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F–15. . . . . . . . . . . . . . . . . . . . .
Cowl Cover 8F–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–15. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood 8F–16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Bulge 8F–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–17. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Hinge 8F–18. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–18. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Hood Lock 8F–19. . . . . . . . . . . . . . . . . . . . . . . Parts Location 8F–19. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Grille And Front End Lower Panel 8F–20.
Parts Location 8F–20. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–21. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Fender Panel 8F–22. . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–22. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–22. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–23. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Body Mounting 8F–24. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–24. . . . . . . . . . . . . . . . . . . . . . . .
Removal (No.1 – No. 2) 8F–24. . . . . . . . . . . . . . . .
Removal (No. 3 — No. 6) 8F–25. . . . . . . . . . . . . . .
Installation 8F–26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Description 8F–27. . . . . . . . . . . . . . . . . . . . .
Body Dimension 8F–28. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Assembly 8F–48. . . . . . . . . . . . . . .
Parts Location 8F–48. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–49. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–53. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cross Beam Assembly 8F–54. . . . . . . . . . . . . . . . . . .
Parts Location 8F–54. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–54. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–55. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Assembly 8F–56. . . . . . . . . . . . . . . . . . . .
Parts Location 8F–56. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–56. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–56. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Assembly 8F–57. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–57. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–57. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–58. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Strikers 8F–58. . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 8F–58. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Check Arm Assembly (Front & Rear) 8F–59. .
Parts Location 8F–59. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–59. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–60. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Window Regulator, Glass And Glass
Run 8F–60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–60. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–60. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8F–2BODY STRUCTURE
Installation 8F–62. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Regulator And Glass 8F–63. . . . . . . .
Parts Location 8F–63. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–63. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–64. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Fixed Glass And Glass Run 8F–65. . . . .
Parts Location 8F–65. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–65. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–66. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Sash Moulding 8F–67. . . . . . . . . . . . . . . .
Parts Location 8F–67. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–67. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–67. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Moulding 8F–68. . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–68. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–68. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–68. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Waist Seal 8F–69. . . . . . . . . . . . . . . . . . .
Parts Location 8F–69. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–69. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–69. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Waist Seal 8F–70. . . . . . . . . . . . . . . . . . . .
Parts Location 8F–70. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8F–70. . . . . . . . . . . . . . .
Front Door Weatherstrip 8F–71. . . . . . . . . . . . . . . . . .
Parts Location 8F–71. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–71. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–72. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Weatherstrip 8F–73. . . . . . . . . . . . . . . . . .
Parts Location 8F–73. . . . . . . . . . . . . . . . . . . . . . . .
Removal and Installation 8F–73. . . . . . . . . . . . . . .
Front Door Seal Finisher 8F–74. . . . . . . . . . . . . . . . .
Parts Location 8F–74. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–74. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–74. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Seal Finisher 8F–75. . . . . . . . . . . . . . . . . .
Parts Location 8F–75. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–75. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–75. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Assembly (LH) 8F–76. . . . . . . . . . . . . . . . . .
Parts Location 8F–76. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–76. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–77. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Assembly (RH) 8F–78. . . . . . . . . . . . . . . . . .
Parts Location 8F–78. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–78. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–79. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Strikers 8F–80. . . . . . . . . . . . . . . . . . . . . . . . .
Adjustment 8F–80. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Stopper Assembly 8F–80. . . . . . . . . . . . . . .
Parts Location 8F–80
. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation 8F–80. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Dove-Tail 8F–81. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–81. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–81. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–81. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Dove-Tail Striker 8F–82. . . . . . . . . . . . . . . . .
Adjustment 8F–82. . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Frame Cover (LH) 8F–83. . . . . . . . . . . . . . .
Parts Location 8F–83. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–83. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–83. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Frame Cover (RH) 8F–84. . . . . . . . . . . . . . .
Removal 8F–84. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–84. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Sash Trim Cover 8F–85. . . . . . . . . . . . . . . . .
Parts Location 8F–85. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–85. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–85. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Outer Weatherstrip 8F–86. . . . . . . . . . . . . . .
Parts Location 8F–86. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–86. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–86. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Center Weatherstrip 8F–87. . . . . . . . . . . . . .
Parts Location 8F–87. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–87. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–87. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tailgate Main Weatherstrip 8F–88. . . . . . . . . . . . . . .
Parts Location 8F–88. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–88. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–88. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Tire Carrier 8F–89. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–89. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–89. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–89. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Headlining 8F–90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–90. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–90. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–91. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Air Deflector 8F–92. . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–92. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–92. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–92. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Moulding 8F–94. . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–94. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–94. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–95. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 8F–96. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parts Location 8F–96. . . . . . . . . . . . . . . . . . . . . . . .
Removal 8F–96
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 8F–97. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Quarter Side Glass 8F–101. . . . . . . . . . . . . . . . .
Parts Location 8F–101. . . . . . . . . . . . . . . . . . . . . . . .
8F–15 BODY STRUCTURE
General Description
This section includes items of front end sheet metal that
are attached by bolts, screws or clips and related
accessory components.Anti-corrosion materials have been applied to the interior
surfaces of some metal panels to provide rust resistance.
When servicing these panels, areas on which this
material has been disturbed should be properly recoated
with service-type anti-corrosion material.
Cowl Cover
Parts Location
605RW009
Legend
(1) Front Wiper Arms
(2) Cowl Cover
(3) Cowl Cover Brackets(4) Cowl Cover Stoppers
(5) Cower Cover Seals
(6) Front Window Lower Molding
Removal
1. Open the hood.
2. Support the hood.3. Remove front wiper arms.Refer to Wiper/Washer System in this section.
4. Remove cowl cover brackets.
Disconnect two screws each side.
8F–16BODY STRUCTURE
5. Remove cowl cover.
Disconnect three screws.
6. Remove cowl cover seals.
7. Remove front window lower molding.8. Remove cowl cover stoppers.
Installation
To install, follow the removal steps in reverse order.
Engine Hood
Removal
1. Open the hood.
2. Support the hood.
3. Remove windowshield washer nozzle tube.
880RS001
4. Remove hood hinge bolts (3).
Before removing the hinges from the Engine hood
(1), scribe a mark (2) showing location of the hinges
to facilitate installation in the original position.
610RS003
5. Remove engine hood.
Installation
To install, follow the removal steps in the reverse order
noting the following points:
1. Tighten the engine hood fixing bolts to the specified
torque.
To r q u e : 1 3 N
m (1.3kgꞏm/113 lb in)
2. Adjust the engine hood mounting gap with reference
to Body Dimension in this section.
3. Check and see if the engine hood lock operates
normally.
8F–44BODY STRUCTURE
Window Glass
A10RW028
8F–60BODY STRUCTURE
4. Remove check arm assembly.
Carefully peel off the water proof sheet as much as
necessary, for check arm removal.
Installation
To install, follow the removal steps in the reverse order,
noting the following point.1. When installing the check arm assembly, note its
marking to ensure using the appropriate part.
2. Tighten the check arm fixing nuts to the specified
torque.
Torque : 13 N
m (1.3kgꞏm/113 lb in)
3. Apply chassis grease to the check arm pin moving
surface.
Front Window Regulator, Glass And Glass Run
Parts Location
631RS002
Legend
(1) Speaker Box
(2) Glass Run
(3) Glass
(4) Rear Guide Rail(5) Window Regulator
(6) Window Regulator with Power Window
(7) Window Regulator Motor Connector
(8) Door Trim Panel
(9) Waterproof Sheet
Removal
1. Disconnect the battery ground cable.
2. Remove door trim panel.
Refer to Exterior / Interrior Trim in this section.
3. Remove speaker box.