Page 24 of 54

Adjustment
FRICTION DISC AND FRICTION PLATE END PLAY
End play of friction disc and friction plate can be calculated by using
following equation and should be adjusted within following range.
Adjustment can be made by selecting friction disc having two dif-
ferent thicknesses.
End play E:
0.05 - 0.15 mm (0.0020 - 0.0059 in)
E=Aþ(B+C)
A: Length of differential case contact surface to differen-
tial case inner bottom.
B: Total thickness of friction discs, friction plates, spring
disc and spring plate in differential case on one side.
C: Length of differential case contact surface to back side
of side gear.
1. Measure values of ``A''.
Standard length A:
49.50 - 49.55 mm (1.9488 - 1.9508 in)
2. Measure thickness of each disc and plate.
Total thickness ``B'':
19.24 - 20.26 mm (0.7575 - 0.7976 in)
3. Measure values of ``C''.
(1) Attach a dial indicator to the base plate.
(2) Place differential case B on the base plate, and install a mas-
ter gauge on case B.
Then adjust the dial indicator scale to zero with its tip on the
master gauge.
SPD761
SPD417
SPD420
SPD418
LIMITED SLIP DIFFERENTIAL
PD-23
Page 42 of 54
ACTUATOR
+If same differential carrier is used again, reuse actuator shim or
use a shim of the same thickness when used shim is damaged.
+When differential carrier is replaced with a new one, select
actuator shim to keep differential lock mechanism functioning.
+When installing the differential lock fork, make sure it is facing
the correct direction.
1. Standard length ``A'' is between speci®ed mounting surface of
actuator and differential case B surface ``P''. Refer to SDS.
2. Install differential carrier on axle case.
3. Rotate ring gear until surface ``P'' is seen through actuator
mounting hole in axle case.
Measure dimension ``L'' between actual mounting surface of
actuator on axle case and surface ``P'', using suitable gauge
tool.
+Put gauge as shown on drawing.
+Put mark on gauge at actuator mounting surface.
+Measure dimension ``L''.
SPD848
SPD930
SPD931
DIFFERENTIAL LOCK
Assembly (Cont'd)
PD-41
Page 52 of 54

Propeller Shaft
GENERAL SPECIFICATIONS
Front propeller shaft
Applied model RD28 Engine MT models
Propeller shaft model 2F80B
Number of joints 2
Type of journal bearing Solid (Disassembly type)
Coupling type with trans-
missionFlange type
Distance between yokes
mm (in)73 (2.87)
Shaft length (Spider-to-
spider) mm (in)832 (32.76)
Shaft outer diameter
mm (in)50.8 (2.000)
Rear propeller shaft
Applied model
Engine RD28
Transmission M/T
Body Hardtop Wagon
Propeller shaft model 2F100H 2F80B
Number of joints 2
Type of journal bearing Solid (Disassembly type)
Coupling type with trans-
missionFlange type
Distance between yokes
mm (in)94 (3.70) 73 (2.87)
Shaft length (Spider-to-
spider) mm (in)440 (17.32) 1,033 (40.67)
Shaft outer diameter
mm (in)57 (2.24) 89.6 (3.528)
INSPECTION AND ADJUSTMENT
Service data
Propeller shaft model 2F80B, 2F100H
Propeller shaft runout limit
mm (in)0.6 (0.024)
Journal axial play mm (in) 0.02 (0.0008)
Available snap rings
2F80B
Thickness mm (in) Color Part number
1.99 (0.0783) White 37146-C9400
2.02 (0.0795) Yellow 37147-C9400
2.05 (0.0807) Red 37148-C9400
2.08 (0.0819) Green 37149-C9400
2.11 (0.0831) Blue 37150-C9400
2.14 (0.0843) Light brown 37151-C9400
2.17 (0.0854) Black 37152-C9400
2.20 (0.0866) Black 37153-C9400
SERVICE DATA AND SPECIFICATIONS (SDS)
PD-51
Page 54 of 54

Ð Additional service for LSD model Ð
Differential torque adjustment
Differential torque
Nzm (kg-m, ft-lb)108 - 137
(11 - 14, 80 - 101)
Number of discs and plates
Friction disc
Friction plate
Spring plate4
4
4
Wear limit of plate and disc
mm (in)0.1 (0.004)
Allowable warpage of friction disc
and plate mm (in)0.08 (0.0031)
Available discs and plates
Part name Thickness mm (in) Part number
Friction disc1.48 - 1.52
(0.0583 - 0.0598)38433-C6000
(Standard type)
1.58 - 1.62
(0.0622 - 0.0638)38433-C6001
(Adjusting type)
Friction plate1.48 - 1.52
(0.0583 - 0.0598)38432-C6000
Spring disc1.48 - 1.52
(0.0583 - 0.0598)38436-C6000
Spring plate1.48 - 1.52
(0.0583 - 0.0598)38435-C6010
Drive pinion height adjustment
Available pinion height adjusting washers
Thickness mm (in) Part number
2.58 (0.1016)
2.61 (0.1028)
2.64 (0.1039)
2.67 (0.1051)
2.70 (0.1063)
2.73 (0.1075)
2.76 (0.1087)
2.79 (0.1098)
2.82 (0.1110)
2.85 (0.1122)
2.88 (0.1134)
2.91 (0.1146)
2.94 (0.1157)
2.97 (0.1169)
3.00 (0.1181)
3.03 (0.1193)
3.06 (0.1205)
3.09 (0.1217)
3.12 (0.1228)
3.15 (0.1240)
3.18 (0.1252)
3.21 (0.1264)
3.24 (0.1276)
3.27 (0.1287)
3.30 (0.1299)
3.33 (0.1311)
3.36 (0.1323)
3.39 (0.1335)
3.42 (0.1346)
3.45 (0.1358)
3.48 (0.1370)
3.51 (0.1382)
3.54 (0.1394)
3.57 (0.1406)
3.60 (0.1417)
3.63 (0.1429)
3.66 (0.1441)38151-01J00
38151-01J01
38151-01J02
38151-01J03
38151-01J04
38151-01J05
38151-01J06
38151-01J07
38151-01J08
38151-01J09
38151-01J10
38151-01J11
38151-01J12
38151-01J13
38151-01J14
38151-01J15
38151-01J16
38151-01J17
38151-01J18
38151-01J19
38151-01J60
38151-01J61
38151-01J62
38151-01J63
38151-01J64
38151-01J65
38151-01J66
38151-01J67
38151-01J68
38151-01J69
38151-01J70
38151-01J71
38151-01J72
38151-01J73
38151-01J74
38151-01J75
38151-01J76
Drive pinion preload adjustment
Drive pinion bearing preload adjust-
ing methodAdjusting shim and spacer
Drive pinion preload
Nzm (kg-cm, in-lb)
With front oil seal1.4 - 1.7
(14 - 17, 12 - 15)
Without front oil seal1.2 - 1.5
(12 - 15, 10 - 13)
Available drive pinion preload adjusting shims
Thickness mm (in) Part number
2.31 (0.0909)
2.33 (0.0917)
2.35 (0.0925)
2.37 (0.0933)
2.39 (0.0941)
2.41 (0.0949)
2.43 (0.0957)
2.45 (0.0965)
2.47 (0.0972)
2.49 (0.0980)
2.51 (0.0988)
2.53 (0.0996)
2.55 (0.1004)
2.57 (0.1012)
2.59 (0.1020)38125-82100
38126-82100
38127-82100
38128-82100
38129-82100
38130-82100
38131-82100
38132-82100
38133-82100
38134-82100
38135-82100
38136-82100
38137-82100
38138-82100
38139-82100
Available drive pinion preload adjusting spacers
Length mm (in) Part number
4.50 (0.1772)
4.75 (0.1870)
5.00 (0.1969)
5.25 (0.2067)
5.50 (0.2165)38165-76000
38166-76000
38167-76000
38166-01J00
38166-01J10
Total preload adjustment
Total preload
Nzm (kg-cm, in-lb)
With front oil sealDrive pinion
bearingNew1.7 - 2.5
(17 - 25, 15 - 22)
Old1.5 - 1.7
(15 - 17, 13 - 15)
Ring gear backlash mm (in)0.15 - 0.20
(0.0059 - 0.0079)
Side bearing adjusting method Side adjuster
SERVICE DATA AND SPECIFICATIONS (SDS)
Final Drive (Cont'd)
PD-53