Page 15 of 47
DETECTABLE LINES AND NON-DETECTABLE LINES
In some wiring diagrams, two kinds of lines, representing wires,
with different weight are used.
+A line with regular weight (wider line) represents a ``detectable
line for DTC (Diagnostic Trouble Code)''. A ``detectable line for
DTC'' is a circuit in which ECM (Engine Control Module) can
detect its malfunctions with the on board diagnostic system.
+A line with less weight (thinner line) represents a ``non-detect-
able line for DTC''. A ``non-detectable line for DTC'' is a circuit
in which ECM cannot detect its malfunctions with the on board
diagnostic system.
SGI862-A
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-14
Page 16 of 47
MULTIPLE SWITCH
The continuity of multiple switch is described in two ways as shown
below.
+The switch chart is used in schematic diagrams.
+The switch diagram is used in wiring diagrams.
SGI875
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-15
Page 17 of 47
FOLDOUT PAGE
The foldout page should be opened when reading wiring diagram.
Super multiple junction (SMJ)
In wiring diagram, connectors consisting of terminals having terminal numbers with an alphabet (1B, 0D, etc.)
are SMJ connectors.
If connector numbers are shown in Reference Area, these connector symbols are not shown in Connector
Area. For terminal arrangement of these connectors, refer to the foldout page at the end of this manual.
Joint connector
Joint connector symbols are shown in Connector Area in the wiring diagram concerned. Foldout page also
carries inside wiring layout together with such joint connector symbols.
SGI943
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-16
Page 21 of 47

Work Flow
STEP DESCRIPTION
STEP 1 Get detailed information about the conditions and the environment when the incident occurred.
The following are key pieces of information required to make a good analysis:
WHATVehicle Model, Engine, Transmission and the System (i.e. Radio).
WHENDate, Time of Day, Weather Conditions, Frequency.
WHERERoad Conditions, Altitude and Traffic Situation.
HOWSystem Symptoms, Operating Conditions (Other Components Interaction).
Service History and if any After Market Accessories have been installed.
STEP 2 Operate the system, road test if necessary.
Verify the parameter of the incident.
If the problem can not be duplicated, refer to ``Incident Simulation Tests'' next page.
STEP 3 Get the proper diagnosis materials together including:
POWER SUPPLY ROUTING
System Operation Descriptions
Applicable Service Manual Sections
Check for any Service Bulletin.
Identify where to begin diagnosis based upon your knowledge of the system operation and the customer comments.
STEP 4 Inspect the system for mechanical binding, loose connectors or wiring damage.
Determine which circuits and components are involved and diagnose using the Power Supply Routing and Harness
Layouts.
STEP 5 Repair or replace the incident circuit or component.
STEP 6 Operate the system in all modes. Verify the system works properly under all conditions. Make sure you have not inad-
vertently created a new incident during your diagnosis or repair steps.
SGI838
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
GI-20
Page 22 of 47

Incident Simulation Tests
INTRODUCTION
Sometimes the symptom is not present when the vehicle is brought in for service. If possible, re-create the
conditions present at the time of the incident. Doing so may help avoid a No Trouble Found Diagnosis. The
following section illustrates ways to simulate the conditions/environment under which the owner experiences
an electrical incident.
The section is broken into the six following topics:
+Vehicle vibration
+Heat sensitive
+Freezing
+Water intrusion
+Electrical load
+Cold or hot start up
Get a thorough description of the incident from the customer. It is important for simulating the conditions of
the problem.
VEHICLE VIBRATION
The problem may occur or become worse while driving on a rough road or when engine is vibrating (idle with
A/C on). In such a case, you will want to check for a vibration related condition. Refer to the illustration below.
Connectors & harness
Determine which connectors and wiring harness would affect the electrical system you are inspecting.Gen-
tlyshake each connector and harness while monitoring the system for the incident you are trying to dupli-
cate. This test may indicate a loose or poor electrical connection.
Hint
Connectors can be exposed to moisture. It is possible to get a thin ®lm of corrosion on the connector termi-
nals. A visual inspection may not reveal this without disconnecting the connector. If the problem occurs
intermittently, perhaps the problem is caused by corrosion. It is a good idea to disconnect, inspect and clean
the terminals on related connectors in the system.
Sensors & relays
Gentlyapply a slight vibration to sensors and relays in the system you are inspecting.
This test may indicate a loose or poorly mounted sensor or relay.
SGI839
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
GI-21
Page 23 of 47

Engine compartment
There are several reasons a vehicle or engine vibration could
cause an electrical complaint. Some of the things to check for are:
+Connectors not fully seated.
+Wiring harness not long enough and is being stressed due to
engine vibrations or rocking.
+Wires laying across brackets or moving components.
+Loose, dirty or corroded ground wires.
+Wires routed too close to hot components.
To inspect components under the hood, start by verifying the integ-
rity of ground connections. (Refer to GROUND INSPECTION
described later.) First check that the system is properly grounded.
Then check for loose connection bygently shakingthe wiring or
components as previously explained. Using the wiring diagrams
inspect the wiring for continuity.
Behind the instrument panel
An improperly routed or improperly clamped harness can become
pinched during accessory installation. Vehicle vibration can aggra-
vate a harness which is routed along a bracket or near a screw.
Under seating areas
An unclamped or loose harness can cause wiring to be pinched by
seat components (such as slide guides) during vehicle vibration. If
the wiring runs under seating areas, inspect wire routing for pos-
sible damage or pinching.
HEAT SENSITIVE
The owner's problem may occur during hot weather or after car has
sat for a short time. In such cases you will want to check for a heat
sensitive condition.
To determine if an electrical component is heat sensitive, heat the
component with a heat gun or equivalent.
Do not heat components above 60ÉC (140ÉF).If incident occurs
while heating the unit, either replace or properly insulate the com-
ponent.
SGI842
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Incident Simulation Tests (Cont'd)
GI-22
Page 24 of 47

FREEZING
The customer may indicate the incident goes away after the car
warms up (winter time). The cause could be related to water freez-
ing somewhere in the wiring/electrical system.
There are two methods to check for this. The ®rst is to arrange for
the owner to leave his car overnight. Make sure it will get cold
enough to demonstrate his complaint. Leave the car parked outside
overnight. In the morning, do a quick and thorough diagnosis of
those electrical components which could be affected.
The second method is to put the suspect component into a freezer
long enough for any water to freeze. Reinstall the part into the car
and check for the reoccurrence of the incident. If it occurs, repair
or replace the component.
WATER INTRUSION
The incident may occur only during high humidity or in rainy/snowy
weather. In such cases the incident could be caused by water
intrusion on an electrical part. This can be simulated by soaking the
car or running it through a car wash.
Do not spray water directly on any electrical components.
ELECTRICAL LOAD
The incident may be electrical load sensitive. Perform diagnosis
with all accessories (including A/C, rear window defogger, radio, fog
lamps) turned on.
COLD OR HOT START UP
On some occasions an electrical incident may occur only when the
car is started cold. Or it may occur when the car is restarted hot
shortly after being turned off. In these cases you may have to keep
the car overnight to make a proper diagnosis.
SGI843
SGI844
SGI845
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
Incident Simulation Tests (Cont'd)
GI-23
Page 25 of 47

Circuit Inspection
INTRODUCTION
In general, testing electrical circuits is an easy task if it is approached in a logical and organized method. Before
beginning it is important to have all available information on the system to be tested. Also, get a thorough
understanding of system operation. Then you will be able to use the appropriate equipment and follow the
correct test procedure.
You may have to simulate vehicle vibrations while testing electrical components.Gently shakethe wiring
harness or electrical component to do this.
OPEN A circuit is open when there is no continuity through a section of the circuit.
SHORT There are two types of shorts.
+SHORT CIRCUITWhen a circuit contacts another circuit and causes the
normal resistance to change.
+SHORT TO GROUNDWhen a circuit contacts a ground source and grounds the
circuit.
TESTING FOR ``OPENS'' IN THE CIRCUIT
Before you begin to diagnose and test the system, you should rough sketch a schematic of the system. This
will help you to logically walk through the diagnosis process. Drawing the sketch will also reinforce your work-
ing knowledge of the system.
Continuity check method
The continuity check is used to ®nd an open in the circuit. The Digital Multimeter (DMM) set on the resistance
function will indicate an open circuit as over limit (OL, no beep tone or no ohms symbol). Make sure to always
start with the DMM at the highest resistance level.
To help in understanding the diagnosis of open circuits please refer to the schematic above.
1. Disconnect the battery negative cable.
2. Start at one end of the circuit and work your way to the other end. (At the fuse block in this example)
3. Connect one probe of the DMM to the fuse block terminal on the load side.
4. Connect the other probe to the fuse block (power) side of SW1. Little or no resistance will indicate that
portion of the circuit has good continuity. If there were an open in the circuit, the DMM would indicate an
over limit or in®nite resistance condition. (point A)
5. Connect the probes between SW1 and the relay. Little or no resistance will indicate that portion of the cir-
cuit has good continuity. If there were an open in the circuit, the DMM would indicate an over limit or in®-
nite resistance condition. (point B)
6. Connect the probes between the relay and the solenoid. Little or no resistance will indicate that portion of
the circuit has good continuity. If there were an open in the circuit, the DMM would indicate an over limit
or in®nite resistance condition. (point C)
Any circuit can be diagnosed using the approach in the above example.
SGI846
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENT
GI-24