Page 139 of 192

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK POWER SUPPLY.
1. Turn ignition switch ``OFF''.
2. Disconnect electronic fuel injection
pump harness connector.
3. Turn ignition switch ``ON''.
4. Check voltage between terminal
V1
and ground with CONSULT or tester.
Voltage:
Approximately 5V
OK
cNG
Repair harness or connec-
tors.
CHECK GROUND CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Check harness continuity between ter-
minal
V5and engine ground.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
F6,M51
+Harness connectors
M88,E106
+Harness for open or
short between ECM and
electronic fuel injection
pump
+Harness for open or
short between TCM and
electronic fuel injection
pump
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK COMPONENT
(Fuel temperature sensor).
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Take proper action.
Disconnect and reconnect harness con-
nectors in the circuits. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
SEF682VB
SEF769V
SEF770V
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``FUEL TEMP SENSOR'' (DTC 42)
Fuel Temperature Sensor (FTS) (Cont'd)
EC-137
Page 140 of 192
COMPONENT INSPECTION
Fuel temperature sensor
Wait until fuel temperature sensor reaches room temperature.
Check resistance as shown in the ®gure.
Temperature ÉC (ÉF) Resistance kW
20 (68) 2.306 - 2.568
60 (140) 0.538 - 0.624
80 (176) 0.289 - 0.344
If NG, take proper action.SEF693V
SEF012P
TROUBLE DIAGNOSIS FOR ``FUEL TEMP SENSOR'' (DTC 42)
Fuel Temperature Sensor (FTS) (Cont'd)
EC-138
Page 141 of 192

Accelerator Position Sensor
The accelerator position sensor is installed on the upper end of the
accelerator pedal assembly. The sensor detects the accelerator
position and sends a signal to the ECM. The ECM uses the signal
to determine the amount of fuel to be injected.
CONSULT REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Speci®cation data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
ACCEL POS SEN+Ignition switch: ON
(Engine stopped)Accelerator pedal: released 0.40 - 0.60V
Accelerator pedal: depressed Approx. 4.0V
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
23 WAccelerator position sen-
sorIgnition switch ``ON''
Accelerator pedal fully released0.4 - 0.6V
Ignition switch ``ON''
Accelerator pedal fully depressedApproximately 4.3V
48 G/RAccelerator position sen-
sor power supplyIgnition switch ``ON''
Approximately 5V
51 L/WAccelerator position sen-
sor groundEngine is running.
(Warm-up condition)
Idle speedApproximately 0V
SEF861SA
TROUBLE DIAGNOSIS FOR ``ACCEL POS SENSOR'' (DTC 43)
EC-139
Page 146 of 192

Crankshaft Position Sensor (TDC)
The crankshaft position sensor (TDC) monitors engine speed by
means of signals from the sensing plate (with two protrusions)
installed to the crankshaft pulley. The datum signal output is
detected at ATDC 70É and sent to the ECM. The sensor signal is
used for fuel injection control and fuel injection timing control.
CONSULT REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Speci®cation data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
CKPSzRPM (TDC)+Tachometer: Connect
+Run engine and compare tachometer indication with the CONSULT
value.Almost the same speed as the
CONSULT value.
ECM TERMINALS AND REFERENCE VALUE
Remarks: Speci®cation data are reference values and are measured between each terminal andV43(ECCS
ground) with a voltmeter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse
Signal)
40
44LCrankshaft position sensor
(TDC)Engine is running.
(Warm-up condition)
Idle speedApproximately 0V
SEF720V
Engine is running.(Warm-up condition)
Engine speed is 2,000 rpm.Approximately 0V
SEF721V
47
52B/WCrankshaft position sensor
(TDC) groundEngine is running.(Warm-up condition)
Idle speedApproximately 0V
ON BOARD DIAGNOSIS LOGIC
Diagnostic
Trouble Code
No.Malfunction is detected when ....Check Items
(Possible Cause)
47+An improper signal from the sensor is detected by
ECM during engine running and cranking.+Harness or connectors
(The sensor circuit is open.)
+Crankshaft position sensor (TDC)
SEF615S
TROUBLE DIAGNOSIS FOR ``CRANK POS SEN (TDC)'' (DTC 47)
EC-144
Page 151 of 192

Governor Cut Circuit
ON BOARD DIAGNOSIS LOGIC
This diagnostic procedure checks whether or not fuel cut is being performed during deceleration.
Signals from the accelerator switch and camshaft position sensor (PUMP) are sent to the ECM. The ECM uses
these signals to control the electric governor operation.
Accelerator switch (F/C)cAccelerator position
ECM
cElectric
governor
Camshaft position sensor (PUMP)cEngine speed
Diagnostic
Trouble Code
No.Malfunction is detected when ....Check Item
(Possible Cause)
48+Accelerator switch circuit is shorted.
+Crankshaft position sensor (PUMP) or ECM is mal-
functioning.+Harness or connectors
[Accelerator switch (F/C) and camshaft position sen-
sor (PUMP) circuits]
+Accelerator switch (F/C)
+Camshaft position sensor (PUMP)
+ECM
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
Note: If both DTC 48 and 11 or 23 are displayed, perform
TROUBLE DIAGNOSIS FOR DTC 11 or 23 (See EC-69 or
106).
1) Turn ignition switch ``ON''.
2) Select ``DATA MONITOR'' mode with CONSULT.
3) Start engine and run it to 3,000 rpm, then quickly release
accelerator pedal.
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Start engine and run it to 3,000 rpm, then quickly release
accelerator pedal.
2) Turn ignition switch ``OFF'', wait at least 5 seconds and
then turn ``ON''.
3) Perform ``Diagnostic Test Mode II (Self-diagnostic
results)''.
TROUBLE DIAGNOSIS FOR ``GOV CUT CIRCUIT'' (DTC 48)
EC-149
Page 155 of 192

DIAGNOSTIC PROCEDURE
INSPECTION START
Check fuel level, fuel supplying system,
starter motor, etc.
OK
cNG
Correct.
Check that all glow plug connecting plate
nuts are installed properly.
OK
cNG
Install properly.
CHECK OVERALL FUNCTION.
Check entire glow control system. (Refer
to ``System Operation Check'' on next
page.)
NG
cOK
CHECK COMPONENT
(Glow plug).
See page EC-155.
CHECK VOLTAGE BETWEEN GLOW
RELAY AND GROUND.
1. Turn ignition switch ``OFF''.
2. Disconnect glow relay.
3. Check voltage between terminals
V1,
V3and ground with CONSULT or
tester.
Voltage: Battery voltage
OK
cNG
Check the following.
+100A fusible link
+Harness for open or
short between glow
relay and battery
If NG, repair harness or
connectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM
terminal
111and terminalV2.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
E127,M21
+Harness connectors
M51,F6
+Harness for open or
short between glow
relay and ECM
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK HARNESS CONTINUITY
BETWEEN GLOW RELAY AND GLOW
PLUG.
1. Disconnect glow plug harness connec-
tor.
2. Check harness continuity between glow
relay terminal
V5and glow plug har-
ness connector.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
E65,E204
+Harness for open or
short between glow
relay and glow plug
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
jA
SEF698V
SEF699V
SEF777V
SEF778V
SEF779V
.
.
.
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Glow Control System (Cont'd)
EC-153
Page 192 of 192
ADJUSTMENT RESISTOR
Resistance [at 25ÉC (77ÉF)] kW0.2 - 15.0
INJECTION TIMING CONTROL VALVE
Resistance [at 20ÉC (68ÉF)]WApproximately 11
ELECTRIC GOVERNOR
Resistance [at 23ÉC (73ÉF)]W0.68
CRANKSHAFT POSITION SENSOR (TDC)
Resistance [at 25ÉC (77ÉF)] kWApproximately 0.8 - 1.2
GLOW PLUG
Resistance [at 25ÉC (77ÉF)]W0.8
ACCELERATOR POSITION SENSOR
Throttle valve conditionsResistance kW
[at 25ÉC (77ÉF)]
Completely closed Approximately 0.5
Partially open 0.5 - 4
Completely open Approximately 4
FUEL TEMPERATURE SENSOR
Temperature ÉC (ÉF) Resistance kW
þ20 (þ4) 13.67 - 16.37
20 (68) 2.306 - 2.568
60 (140) 0.538 - 0.624
80 (176) 0.289 - 0.344
SERVICE DATA AND SPECIFICATIONS (SDS)
Inspection and Adjustment (Cont'd)
EC-190