Page 181 of 192
TEC439
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Charge Air Cooler Fan Control (Cont'd)
EC-179
Page 182 of 192

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK OVERALL FUNCTION.
1. Turn ignition switch ``OFF''.
2. Disconnect charge air temperature sen-
sor harness connector.
3. Connect 150Wresistor to charge air
temperature sensor harness connector.
4. Start engine and keep engine speed at
2,000 rpm.
5. Make sure that charge air cooler fan
operates.
NG
cOK
INSPECTION END
CHECK POWER SUPPLY.
1. Stop engine.
2. Disconnect charge air cooler fan relay.
3. Turn ignition switch ``ON''.
4. Check voltage between terminals
V2,
V5and ground with CONSULT or
tester.
Voltage: Battery voltage
OK
cNG
Check the following.
+Harness connectors
M21,E127
+10A fuse
+15A fuse
+Fuse block
M2
+Harness for open or
short between charge air
cooler fan relay and
fuses
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Disconnect charge air cooler fan motor
harness connector.
3. Check harness continuity between relay
terminal
V3and motor terminalV1,
motor terminal
V2and engine ground.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
E127,M21
+Harness connectors
M50,F5
+Harness for open or
short between charge air
cooler fan relay and
charge air cooler fan
motor
+Harness for open or
short between charge air
cooler fan motor and
engine ground
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
jA
SEF710V
SEF798V
SEF712V
SEF799V
SEF711V
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Charge Air Cooler Fan Control (Cont'd)
EC-180
Page 183 of 192

jA
CHECK OUTPUT SIGNAL CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM
terminal
V8and relay terminalV1.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Check the following.
+Harness connectors
E127,M21
+Harness connectors
M52,F7
+Harness for open or
short between ECM and
charge air cooler fan
relay
If NG, repair open circuit or
short to ground or short to
power in harness or con-
nectors.
CHECK COMPONENT
(Charge air cooler fan relay).
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Replace charge air cooler
fan relay.
CHECK COMPONENT
(Charge air cooler fan motor).
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Replace charge air cooler
fan motor.
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not ®xed.
Check ECM pin terminals for damage and
check the connection of ECM harness
connector. Reconnect ECM harness con-
nector and retest.
INSPECTION END
SEF800V
SEF801V
.
.
.
.
.
.
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Charge Air Cooler Fan Control (Cont'd)
EC-181
Page 184 of 192
COMPONENT INSPECTION
Charge air cooler fan relay
Check continuity between terminalsV3andV5.
Conditions Continuity
12V direct current supply between
terminals
V1andV2Ye s
No current supply No
If NG, replace relay.
Charge air cooler fan motor
1. Disconnect charge air cooler fan motor harness connector.
2. Supply charge air cooler fan motor terminals with battery volt-
age and check operation.
Charge air cooler fan motor should operate.
If NG, replace charge air cooler fan motor.
SEF511P
SEF802V
TROUBLE DIAGNOSES FOR NON-DETECTABLE ITEMS
Charge Air Cooler Fan Control (Cont'd)
EC-182
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