ANTI-LOCK BRAKE SYSTEM
Self-diagnosis (Cont'd)
MALFUNCTION CODEISYMPTOM CHART
Malfunction code No. Malfunctioning
part ABS warning
lamp
ON
Fail-safe
operation
18 1 Different number of teeth of sensor rotors 1010
2 1
26 I Front left wheel sensor (short-circuiQ.4 1010
- --
22
25
3 1 I Rear wheel sensor (open-circuit) 1010
Front right wheel sensor (open-circuit)
32 Rear wheel sensor (short-circuit)'4 1 0 1 0
Front right wheel sensor (short-circuit)'4
Front left wheel sensor (open-circuit)
41
I Front right outlet ABS solenoid valve and circuit 1010
0 0
0
0
0
0
- -
42
-- - -
46 Front left inlet ABS solenoid valve and circuit 0 1 0
45 Front
left outlet ABS solenoid valve and circuit
55
1 Rear outlet ABS solenoid valve and circuit 1010
Front right inlet ABS solenoid valve and circuit
56
1 Rear inlet ABS solenoid valve and circuit 1010
0
57 1 Power supply (Low or high voltage)*2 I 0 I -'I
0
0
0
I At self-diagno- ( ABS control unit or data link connector for CONSULT is poorly 1 I
61
63
At self-diagno-
I ABS control unit
sis only
ABS
actuator motor or motor relayg3
ABS
actuator relay
No indication
I I ABS control unit1ABS actuator relay is stuck to OFFJABS I Stays ON power supply circuit, ABS actuator relay drive side power sup-
lgnition switch
ply (coil side) circuit, and ABS warning lamp circuit are
short-
circuited./ABS control unit connector is disconnected or poorly
0
0
I
sis only
Ignition switch
ON
I I connected. I I
0
0
connected.
ABS control
unit1Fuse is blown or ABS warning lamp has an
open circuit.
- -- '1: Fail-safe operation does not activate. A signal from ABS control unit suspends ABS control operation. Brakes operate con-
ventionally. After specified power supply voltage resumes, ABS warning lamp goes out, allowing for ABS control operation. '2: The code No. does not indicate a malfunction related to the ABS control unit. Do not replace the ABS control unit even if the code No. appears. '3: The code No. can sometimes appear when the ABS motor ground circuit is loose or disconnected. When it appears, always
check the ground circuit for improper installation.
'4: ABS warning lamp turns on if a wheel or wheels spin for 10 to 80 seconds (depending on the wheel speed) with the vehicle
stuck in snow, ice, or mud. This is a normal condition. After repairing short-circuited sensor, turning ignition switch ON lights
up
ABS warning lamp. Check that ABS warning lamp turns off when the vehicle is driven at approx. 30 krnlh for approx. 1 minute as shown in the self-diagnosis procedure.
TCSIABS SYSTEM
System
Description
ABS FUNCTION
During ABS operation, the brake pedal pulsates along with a mechanical noise. This ensures that the ABS
is working properly. mP
When starting up the engine or immediately after the vehicle starts to run, the brake pedal pulsates and G'
a motor noise from the engine compartment can be heard. They are caused by the ABS operation check
and should not be considered abnormal.
A vehicle with the ABS may stop in a longer distance than a vehicle without the ABS when the brake is
EC
applied on a bad road, gravel road, or deep fresh snow.
TCS FUNCTION
TCS/ABS control unit monitors the speed of the driving wheels through 4 wheel speed sensors. If driving
wheel slip is detected, fuel to the engine is cut
ol
and the throttle valve is adjusted so that the engine
a
torque is reduced. On vehicles with automatic transmission, transmission shift schedule is also changed
to control the rear wheel driving torque, which results
in the reduction of wheel slip. This system enables
the throttle valve to be controlled so that optimum engine torque can be achieved in accordance with the
driver's acceleration request.
The driver may not feel satisfied with acceleration on some road surfaces. This poor acceleration occurs
because the operating TCS gives priority to maintaining optimum traction. Therefore, this condition should
R8
be considered normal.
When shiftdown is made or the acceleration pedal is depressed while the vehicle is driven on the road
surface that has different friction coefficients, the TCS may operate temporarily.
r-- 4 Lrd[-i
On vehicles with manual transmission, the SLlP indicator lamp and the TCS OFF indicator lamp may light
up when the engine is about to stall in the conditions shown below.
If the lamps go off when engine speed
increases, there is no problem in the system.
At start, the engine almost stalls and the engine speed is much lower than the idle speed.
The vehicle is driven at an extremely low speed with a high-speed gear engaged.
The clutch has been engaged until the vehicle almost stops. 8D
FAIL-SAFE FUNCTION
ABS system
If any malfunction is detected in the system, the ABS warning lamp, the TCS OFF indicator lamp and the SLlP
indicator lamp in the instrument panel is turned on with the TCSIABS deactivated and the vehicle's brake sys-
tem reverts to normal operation.
TCS system
If any malfunction is detected in the system, both the SLlP indicator lamp and the TCS indicator lamp on the
instrument panel light up and the TCS is shut down. The vehicle operates in the same manner as a vehicle
without the
TCS, while the ABS is operational.
If there is a malfunction in the throttle control system, the TCS becomes inoperative while the ABS
remains functional.
When fail-safe operation is activated, perform the self-diagnosis procedure for the TCSIABS first.
Refer to
BR-27 for details.
TCSlABS SYSTEM
Precautions for Trouble
Diagnosis
After performing trouble diagnosis, be sure to erase trouble stored in memory.
Refer to "CONSULT for
TCS/ABS Control Unit Control System"
(BR-27), "Self-diagnosis for TCSIABS
Control Unit Control System"
(BR-34), "CONSULT for Throttle Control Unit Control System" (BR-37) or
"Self-diagnosis for Throttle Control Unit Control System"
(BR-41).
The concerns that are difficult to duplicate may be caused by faulty electrical connections. Move harnesses
or harness connectors by hand to check if there is any poor mating of connector halves or faulty connec-
tion. Do not force to open a connector terminal when using a circuit tester for inspection.
Read GI section thoroughly in advance and make sure of all the general precautions.
Basic Inspection
BASIC INSPECTION 1 - Brake fluid level and leakage
1. Check brake fluid level in reservoir tank. Replenish brake fluid if necessary.
2. Check for leakage at or around brake piping and ABS actuator. If leakage or seepage is noted, proceed
as follows:
If ABS actuator connectors are loose, tighten to specified torque. Recheck to ensure that leakage is no
longer present.
If flare nut threads at piping connectors or actuator threads are damaged, replace faulty parts with new
ones. Recheck to ensure that leakage is no longer present.
If brake fluid leaks through areas other than actuator connectors, wipe off using a clean cloth. Recheck
for leakage or seepage. If necessary, replace faulty parts with new ones.
If brake fluid leaks at or seeps through ABS actuator, wipe off using a clean cloth.
Recheck for leakage or seepage. If necessary, replace ABS actuator with new one.
CAUTION:
ABS actuator cannot be disassembled. Do not attempt to disassemble it.
3. Check brake disc rotors and pads for proper operation.
BASIC INSPECTION 2 - Loose power line terminal
Check battery terminals (positive and negative) and battery mounting (ground) for looseness. If necessary,
tighten to specified torque. Check the battery for lower voltage.
BASIC INSPECTION 3 - SLlP indicator lamp, TCS OFF indicator lamp and ABS warning
lamp
Turn ignition switch "ON" to ensure that TCS OFF indicator lamp lights up. If TCS OFF indicator lamp does
not light, check TCS OFF indicator lamp circuit.
Turn ignition switch
"ON" to ensure that SLlP indicator lamp lights
up. If SLlP indicator lamp does not light,
check SLlP indicator lamp circuit.
Turn ignition switch "ON" to ensure that ABS warning lamp lights up. If ABS warning lamp does not light,
check ABS warning lamp circuit.
Check that the SLlP indicator lamp and the ABS warning lamp go off approx.
1 second after the engine
has started. If either of the lamps still remains on, perform the self-diagnosis for TCSIABS control unit
control system and the self-diagnosis for throttle control unit control system.
After driving vehicle at approx. 30
km/h
for approx.
1 minute, check to ensure that the SLlP indicator lamp
and the ABS warning lamp are off. If either of the lamps still remains on, perform the self-diagnosis for
TCS/ABS
control unit control system and the self-diagnosis for throttle control unit control system.
Check that the TCS OFF indicator lamp turns ON and OFF when the TCS OFF switch is turned to
ON
and OFF respectively, with the engine running. If the lamp status does not correspond to the switch
position, check the TCS OFF switch circuit.
Check that the TCS OFF indicator lamp goes off when the engine has started with the TCS OFF switch
OFF. If the TCS
OFF indicator lamp does not go off even 10 seconds after the engine has started, per-
form the self-diagnosis for TCSIABS control unit control system and the self-diagnosis for throttle control
unit control system.
After driving vehicle at approx.
30 kmlh for approx. 1 minute with the TCS OFF switch OFF, check to ensure
that the TCS OFF indicator lamp is off. If the TCS OFF indicator lamp lights up, perform the
self-diagno-
sis for
TCS/ABS
control unit control system and the self-diagnosis for throttle control unit control system.
After performing self-diagnosis procedures, be sure to erase trouble stored in memory.
FULLY AUTOMATIC AIR CONDITIONER
Circuit
Diagram
Blower tan motor relay
Rear defogger
A Combination meter (meter UU) output * I Rear defogger relay - Rear defogger display inpui
I Compressor
Blower
fan driver signal Refrigerant Pressure sensor
Actuator driver power source
lntake driver
1 lntake driver 2 lntake driver 3 lntake driver 4
lntake door actuator NP ON output NP display input
Lighting
SW (1 step)
Y-lkEka Air mix door actuator
Illumination
power
source
Air mix driver 1 Air mrx drive: 2 Air mix driver 3 Air mix driver 4
Mode driver 1 1 Mode driver 2 Mode driver 3 Mode driver 4
INCAR In-vehicle sensor
Ambienl sensor
Sunload sensor
AM B
Water TEMP
SUN
INTAKE
Sensor around
lluminatron
groun:!
iND
Automatic
amp!iher
FULLY AUTOMATIC AIR CONDITIONER
Automatic Amplifier Input /Output Signal
Specifications
Measurement condition I Terminal
No. Specification
v Signal
name
Ignition
I Operation or condition
switch
OFF
I - I Approx. 12
Battery
power source
Ignition power source
lllumination
ON
I - I Approx. 12
- I Lighting switch: 1 step 1 Approx. 12
ON r Lighting switch: 1 step I Approx. o
6 1 Rear defogger ON output signal Rear
defogger switch: ON
Rear defogger switch: OFF 1
Approx. 0
Approx.
5
Rear defogger switch: ON
Rear defogger switch: OFF
1
7
Approx. 12
Approx. 0
Thermal transmitter 8 1 Rear defogger
display input signal
Compressor: ON
Compressor:
OFF
Approx. 0
Approx.
5 Compressor ON signal
ON
-I-- - - - I Approx. 0 10 1 Ground
AfP display output signal (only
when connected) Blower
fan motor: ON
Blower fan motor:
OFF
Approx. 0
Approx.
5
12 1 Actuator driver power source
ON I - 1 Approx. 12
1 3 1 ACC power source ACC I - I Approx. 12
Right after temperature adjustment
dial operation
Air mix
door actuator driver signal
Fan control signal
Fan speed: Manual
1st
ON I - I Approx. 0
21
': Refer to "Component
Parts Inspectionn.
Sensor ground
FULLY AUTOMATIC AIR CONDITIONER
Trouble Diagnosis
by Self-diagnosis Function
(Cont'd)
Step 3 AUTO SW: ON +
I
Step 1
(CW) Tum the temperature (CCW) Turn the temperature
adjustment dial. adjustment dial. I
IGN SW: OFF
AUTO SW: ON *
T
I Step 4 I AUTO SW: ON *
4 (CW) Turn the temperature (CCW) Turn the temperature
adjustment dial. adjustment dial. I
Step 2 IGN SW: OFF
AUTO SW: ON *
I
CW: Clockwise I CCW: Counterclockwise
Step 5 Detected temperature d~splay for each sensor IGN SW: OFF AUTO SW: ON
C : Each switch indicator lamp HAK0725D
SELF-DIAGNOSIS DISPLAY ITEM
Step 1 - Display segments and indicator lamp check
Check the controller switch indicator lamp and display segments.
Normal: The switch indicator lamp and display segments are illu-
minated.
Abnormal: Malfunctioning area will not be illuminated.
lllum~nated when a short- (T"e last digir ") circuit is detected.
the display code
the corresponding codes
Step 2 - Each sensor check
Display shows "2 in the step 2 mode, and then shows the judge-
ment result.
Check the data of each sensor inputted into the automatic ampli-
fier.
Normal: Display shows
"20.
Abnormal: The last digit of the display code flashes for a malfunc-
tioning sensor. At this time, if a short-circuit
is detected,
"AUTO is displayed. Furthermore, when there are more
than one malfunctioning sensor, the corresponding dis-
play codes flash twice starting with the smaller code.
The sunload sensor will judge an abnormality when there is
insufficient lighting (less than 5,000 lx) such as while being
placed indoor or during the evening.
FULLY AUTOMATIC AIR CONDITIONER
ln-vehcle sensor characterlstlc and connector I
Temperature "C HAK0669D
Ambient sensor characteristic and connector
Temperature
"C ELZ0174C
I Sunload sensor characteristic and connector
I Sunload kW/m2 (kcaVm2 h) HAK0666C
cake alr temperature sensor characlerlstrc and connector
Temperature
'C ~~~0667~1
Component Parts Inspection
IN-VEHICLE SENSOR
Disconnect the in-vehicle sensor connector. Check the resistance
between the sensor connector terminals No.
1 and 2.
AMBIENT SENSOR
Disconnect ambient sensor connector. Check the resistance
between the sensor connector terminals No.
1 and 2.
SUNLOAD SENSOR
Disconnect the sunload sensor connector.
Turn the ignition switch
ON.
Check that the voltage between the automatic amplifier con-
nector (vehicle side) terminal No.
34 and body ground, is
approx.
4.6V.
When normal, proceed to step
5.
When abnormal, the automatic amplifier is faulty. Or, the har-
ness between the automatic amplifier and
sunload sensor is
faulty. Turn the ignition switch
OFF.
Connect the sunload sensor connector.
Turn the ignition switch
ON.
Check the voltage between the automatic amplifier connector
(vehicle side) terminal
No. 34 and body ground.
When indoors, check the voltage by applying a light of approx.
60W. (Check the voltage with the light placed close to and
away from the sensor.)
The
sunload during a sunny day is equivalent to approx.
767
W/m2 (660 kcal/m2- h).
INTAKE AIR TEMPERATURE SENSOR
Disconnect the intake air temperature sensor connector. Check the
resistance between the sensor connector terminals No.
1 and 2.
THERMAL TRANSMITER
Refer to EL section ("Component Parts Inspection", "COMBINA-
TION
METER").
HA-I 8
ELECTRICAL SYSTEM
SECTION EL
CONTENTS
CENTRAL DOOR LOCK SYSTEM ................................. 2
Component Parts Location .......................................... 2
Circuit Diagram ............................................................ 2
Combination Meter (meter control unit) Input/
Output Signal Specifications
........................................ 2
Inspection before Trouble Diagnoses ......................... -3
Trouble Diagnoses ....................................................... 3
REMOTE CONTROL ENTRY SYSTEM .......................... 4
Component Parts Location .......................................... 4
Circuit Diagram ............................................................ 4
Remote Control Entry Control Unit Input/Output
Signal Specifications
.................................................... 5
System Check ............................................................. -5
Inspection before Trouble Diagnoses .......................... 6
Trouble Diagnoses ....................................................... 6
Component Parts inspection ....................................... 6
ID Code Entry Procedure ............................................ 7
POWER WINDOW SYSTEM ........................................... 8
System Description ..................................................... -8
Precautions ................................................................. -8
Component Parts Location .......................................... 8
Circuit Diagram ............................................................ 9
Power Window Main Switch Input/Output Signal
Specifications
............................................................... 9
Inspection before Trouble Diagnoses ........................ 11
Trouble Diagnoses .................................................... 11
SUNROOF SYSTEM ...................................................... 12
Component Parts Location ........................................ 12
Circuit Diagram .......................................................... 12
Sunroof Switch and Sunroof Motor Assembly
lnputiOutput Signal Specifications
............................. 12
AUTO LIGHT SYSTEM ................................................. 1 3
Component Parts Location ........................................ 13
Auto Light Control Unit Input/Output Signal
Specifications
............................................................. 13
Circuit Diagram ........................................................ 14
Trouble Diagnoses .................................................. I 4
..................................... XENON HEADLAMP SYSTEM 15
Trouble Diagnoses ..................................................... 15
IGNITION KEY-OPERATED ILLUMINATION
SYSTEM
................................................................... 7
Component Parts Location ........................................ 17
.......................................................... Circuit Diagram 17
Meter Control Unit InputlOutput Signal
....................................................... Specifications 1 7
METER ........................................................................\
18
Corn bination Meter .................................................... 18
Triple Meter ................................................................ 20
................................................ COMBINATION METER 21
.................................................... System Description 21
........................................ Component Parts Location 21
Diagnosis Function .................................................... 21
................................... Meter-related Circuit Diagram 22
..................................................... Trouble Diagnoses 23
Combination Meter InpuVOutput Signal
Specifications
............................................................ -25
..................................... Component Parts Inspection 26
TRIPLE METER ............................................................. 29
Special Service Tool ................................................... 29
........................................ Component Parts Location 29
Circuit Diagram .......................................................... 29
Triple Meter InputfOutput Signal Specifications ........ 30
Component Parts Inspection ..................................... 30
IGNITION KEY WARNING BUZZER AND LIGHT
WARNING BUZZER
...................................................... 31
Component Parts Location ........................................ 31
Circuit Diagram .......................................................... 31
Meter Control Unit InpuVOutput Signal
Specifications
............................................................. 31
FRONT WIPER .............................................................. 32
Component Parts Location ........................................ 32
Circuit Diagram .......................................................... 32
Front Wiper Input/Output Signal Specifications ........ 32