90,000 MILE (144,000 KM) NORMAL SERVICE\
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VERIFY
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Last Major Service Was Performed
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SERVICE
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Ball Joints With Grease Nipple (
6)
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Propeller Shaft Joints (
6)
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INSPECT
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Fuel Hoses (
3)
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Drive Belt (For Generator, Water Pump, Power Steering Pump)
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Manual Transmission Oil
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Transfer Oil
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Disc Brake Pads (
4)
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Brake Hoses (
4)
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Ball Joint & Steering Linkage Seals (
3)
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Drive Shaft Boots (
4)
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Exhaust System (
3)
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REPLACE
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Engine Oil (
1)
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Engine Oil Filter (
2)
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Engine Coolant
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Automatic Transmission Fluid
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Rear Axle Oil
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Air Cleaner Filter
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(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(
3) - Or inspect every 2 years.
(
4) - Or inspect every year.
(
5) - Or change every 2 years.
(
6) - Or lubricate grease every 2 years.
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Less Than SAE 5W-30
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1) 0 F (-18 C) To 100 F (38 C)
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Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
REPLACE
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Engine Oil (
1)
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Engine Oil Filter (
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(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Less Than SAE 5W-30
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Ambient Temperature Above 0 F SAE 10W-30
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
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FLUID CAPACITIES
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Item Condition Specification (1)
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Engine Oil Oil Pan 4.5 Qts. (4.3L)
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Oil Filter 0.32 Qts. (0.3L)
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Oil Cooler 0.32 Qts. (0.3L)
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(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
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105,000 MILE (168,000 KM) NORMAL SERVICE
105,000 MILE (168,000 KM) NORMAL SERVICE\
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VERIFY
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Last Major Service Was Performed
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INSPECT
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Disc Brake Pads (
3)
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Brake Hoses (
3)
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Drive Shaft Boots (
3)
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REPLACE
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Engine Oil (
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Engine Oil Filter (
2)
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(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(3) - Or inspect every year.
\b
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
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Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
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Brake Fluid All DOT 3 Or DOT 4
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
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FLUID CAPACITIES
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Item Condition Specification (1)
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Engine Oil Oil Pan 4.5 Qts. (4.3L)
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Oil Filter 0.32 Qts. (0.3L)
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Oil Cooler 0.32 Qts. (0.3L)
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(
1) - Capacities are recommended or calculated levels. Always use
dipstick to measure level.
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112,500 MILE (187,500 KM) NORMAL SERVICE
112,500 MILE (187,500 KM) NORMAL SERVICE\
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VERIFY
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Last Major Service Was Performed
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REPLACE
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Engine Oil (
1)
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Engine Oil Filter (
2)
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(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Less Than SAE 5W-30
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1) 0 F (-18 C) To 100 F (38 C)
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Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
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Engine Coolant
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Automatic Transmission Fluid
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Rear Axle Oil
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Spark Plugs
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Timing Belt (
9)
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Ignition Cables (
8)
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Air Cleaner Filter
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(
1) - Change once a year or every 7,500 miles (12,000 KM).
(
2) - If mileage is less than 7,500 miles (12,000 KM) each year,
replace the oil filter at every oil change.
(
3) - Or inspect every 2 years.
(
4) - Or inspect every year.
(
5) - Or change every 2 years.
(
6) - Or lubricate grease every 2 years.
(
7) - Or inspect every 5 years.
(
8) - Or replace every 5 years.
(
9) - For California & Massachusettes, this maintenance is
recommended but not required.
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LUBRICATION SPECIFICATIONS
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Material Condition Specification
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Engine Oil Ambient Temperature Less Than SAE 5W-30
(
1) 0 F (-18 C) To 100 F (38 C)
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Ambient Temperature Above 0 F SAE 10W-30
(-18 C) To Over 100 F (38 C)
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Engine All 50/50 Mixture Of
Coolant Distilled Water &
Ethylene Glycol
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Manual All API Classification GL-4
Transmission SAE 75W-85W Or 75W-90
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Automatic All "ATF DEXRON II" Or
Transmission Equivalent
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Brake Fluid All DOT 3 Or DOT 4
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Rear Axle All API Classification GL-5
Or Higher (
2)
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Transfer Case All API Classification GL-4
SAE 75W-85W Or 75W-90
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(
1) - SAE 5W-30 engine oil is preferred. SAE 10W-30 may be used if
the Ambient Temperature is above 0 F (-18 C).
(
2) - SAE90, 85W-90, 80W-90 may be used in temperatures above
-10 F (-23 C). SAE 80W, 80W-90 may be used in temperatures
from -30 F (-34 C) to -10 F (-23 C). SAE 75W may be used
in temperatures below -30 F (-34 C).
\b
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FLUID CAPACITIES
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TRANSMISSION SERVICING - A/T
1998 Mitsubishi Montero
1997-98 TRANSMISSION SERVICING
Mitsubishi Automatic Transmission
Diamante, Eclipse, Galant, Mirage, Montero, 3000GT
IDENTIFICATION
AUTOMATIC TRANSMISSION APPLICATIONS \
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Model Transmission/Transaxle
Diamante ..................................... Model F4A51 Transaxle
Eclipse
AWD ........................................ Model W4A33 Transaxle
FWD
2.0L Non-Turbo ........................... Model F4AC1 Transaxle
2.0L Turbo ............................... Model F4A33 Transaxle
2.4L ....................................... Model F4A23 Transaxle
Galant ....................................... Model F4A23 Transaxle
Mirage
1.5L ....................................... Model F4A41 Transaxle
1.8L ....................................... Model F4A42 Transaxle
Montero
2WD ..................................... Model R4AW3 Transmission
4WD ..................................... Model V4AW3 Transmission
3000GT ....................................... Model F4A33 Transaxle
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LUBRICATION
SERVICE INTERVALS
Transaxle/Transmission
Check fluid level every 12 months or 15,000 miles. Change
fluid and filter every 30,000 miles. If vehicle is operated under
severe conditions, change fluid more often. If severe darkening of
fluid and strong odor are noted, bands should also be adjusted.
Transfer Case
On 4WD and AWD models, change transfer case fluid every 30,
000 miles.
CHECKING FLUID LEVEL
Transaxle/Transmission
1) Park vehicle on level area. Ensure oil is at normal
operating temperature, parking brake is engaged, and engine is at
idle. Move gear selector through each position, stopping briefly at
each selection.
2) Place gear selector in Neutral, and clean area around
dipstick tube. Ensure fluid level is between lower and upper marks,
but never over upper mark, in HOT range. Add or drain fluid if
necessary.
CAUTION: If severe darkening of fluid and strong odor are noted,
change fluid and filter, and adjust bands.
Transfer Case (All Others)
removed to drain fluid. Remove oil filter/screen if necessary.
2) If oil filter/screen is replaced, tighten bolts to
specification. See TORQUE SPECIFICATIONS . Clean oil pan, replace
gasket, and install oil pan. Tighten oil pan bolts and drain plug to
specification. See TORQUE SPECIFICATIONS . Ensure dipstick hole area is
clean. Fill transmission with Dexron-II ATF, through filler tube,
until COLD level is reached on dipstick. Start engine, and allow to
idle for 2 minutes.
3) Shift transmission into each position, ending in Neutral.
Check fluid level with engine running at idle. If necessary, add
sufficient fluid to bring level to lower mark of dipstick. Recheck
fluid level after transmission is at normal operating temperature.
Transfer Case
Drain plug is located on bottom of transfer case. Change
drain plug gasket whenever fluid is changed. Lubricant level should be
at bottom of fill hole on side of transfer case.
ADJUSTMENTS
KICKDOWN SERVO
Eclipse, Galant & 3000 GT
1) Remove all dirt and grease around kickdown servo switch.
Remove snap ring and kickdown servo switch.
2) To prevent servo piston from turning, install Adapter
(MD998915) and Kickdown Servo Wrench (MD998918) so tab of wrench
engages with notch of piston. See Fig. 1.
CAUTION: DO NOT push servo piston inward while installing adapter and
servo wrench. Install adapter in brake pressure port by hand
ONLY. DO NOT use wrench to tighten adapter.
Fig. 1: Adjusting Kickdown Servo (Eclipse, Galant & 3000 GT)
Courtesy of Mitsubishi Motor Sales of America.
3) Loosen lock nut to "V" channel of adjuster rod. Tighten
inner section of Kickdown Service Adjustment Assembly (MD998916) until\
TRANSMISSION SERVICING - M/T
1998 Mitsubishi Montero
1997-98 TRANSMISSION SERVICING
Mitsubishi Manual Transmission
Eclipse, Galant, Mirage, Montero, 3000GT
IDENTIFICATION
MANUAL TRANSMISSION APPLICATIONS \
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\
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Model Transmission/Transaxle (Model)\
Eclipse
AWD .................................... 5-Speed Transaxle (W5M33)\
FWD
2.0L Non-Turbo ....................... 5-Speed Transaxle (F5MC1)\
2.0L Turbo ........................... 5-Speed Transaxle (F5M33)\
2.4L ................................. 5-Speed Transaxle (F5M31)\
Galant ................................... 5-Speed Transaxle (F5M31)\
Mirage
1.5L ................................... 5-Speed Transaxle (F5M41)\
1.8L ................................... 5-Speed Transaxle (F5M42)\
Montero
2WD ................................. 5-Speed Transmission (R5M21)\
4WD ................................. 5-Speed Transmission (V5MT1)\
3000GT
SOHC & DOHC Non-Turbo .................. 5-Speed Transaxle (F5M33)\
DOHC Turbo ............................. 6-Speed Transaxle (W6MG1)\
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LUBRICATION
SERVICE INTERVALS
Check transaxle/transmission and transfer case fluid level
every 30,000 miles. Change fluid at 30,000 miles if operated under
severe conditions.
CHECKING FLUID LEVEL
Transaxle/Transmission
Check fluid level at fill hole on side of transaxle or
transmission. Lubricant must be at bottom of fill hole.
Transfer Case
Transfer case contains separate drain and fill plugs.
Lubricant must be at bottom of fill hole.
RECOMMENDED FLUID
Transaxle/Transmission
Use API classification GL-4 or higher SAE 75W-85W gear oil.
Transfer Case
Use API classification GL-4 or higher SAE 75W-85W gear oil.
FLUID CAPACITIES
TRANSAXLE/TRANSMISSION REFILL CAPACITIES
problem symptoms. For model-specific Trouble Shooting,
refer to DIAGNOSTIC, or TESTING articles available in the
section(s) you are accessing.
BASIC HEATER SYSTEM TROUBLE SHOOTING CHART
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CONDITION POSSIBLE CAUSE \
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Insufficient, Erratic,
or No Heat
Low Coolant Level
Incorrect thermostat.
Restricted coolant flow through
heater core.
Heater hoses plugged.
Misadjusted control cable.
Sticking heater control valve.
Vacuum hose leaking.
Vacuum hose blocked.
Vacuum motors inoperative.
Blocked air inlet.
Inoperative heater blower motor.
Oil residue on heater core fins.
Dirt on heater core fins. \
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Too Much Heat
Improperly adjusted cables.
Sticking heater control valve.
No vacuum to heater control valve.
Temperature door stuck open. \
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Air Flow Changes During
Acceleration
Vacuum system leak.
Bad check valve or reservoir. \
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Air From Defroster At All
Times
Vacuum system leak.
Improperly adjusted control cables.
Inoperative vacuum motor. \
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Blower Does Not Operate
Correctly
Blown fuse.
Blower motor windings open.
Resistors burned out.
Motor ground connection loose.
Wiring harness connections loose.
Blower motor switch inoperative.
Blower relay inoperative.
Fan binding or foreign object
in housing.
Fan blades broken or bent. \
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BRAKES
BRAKE SYSTEM TROUBLE SHOOTING
NOTE: This is GENERAL information. This article is not intended
to be specific to any unique situation or individual vehicle
configuration. The purpose of this Trouble Shooting
information is to provide a list of common causes to
problem symptoms. For model-specific Trouble Shooting,
refer to SUBJECT, DIAGNOSTIC, or TESTING articles available
in the section(s) you are accessing.