1998 MITSUBISHI MONTERO wheel bolt torque

airbag off sat nav fuel type ESP inoperative language reset sun roof

Page 243 of 1501

$MITSUBISHI MONTERO 1998 Service Manual Front .................................................... 66 (90)\ Rear .................................................... 94 (127)\ Wheel Lug Nut 15x6" Wheel .........................$

Front .................................................... 66 (90)\
Rear .................................................... 94 (127)\
Wheel Lug Nut
15x6" Wheel ..................................... 87-101 (118-137)\
15x7" Wheel ....................................... 72-86 (98-117)\
Rear Axle Bearing Retainer Nut ................... 145-173 (196-235)\
INCH Lbs. (N.m)
Master Cylinder Mounting Nut .............................. 115 (13)\
Bleeder Screw ............................................... 71 (8)\
Wheel Cylinder Nut ......................................... 89 (10)\
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TORQUE SPECIFICATIONS (3000GT)\
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Application Ft. Lbs. (N.m)\
Brake Line Flare Nuts ...................................... 11 (15)\
Caliper Guide & Lock Pin Bolt (FWD)
Front .................................................... 54 (73)\
Rear ..................................................... 20 (27)\
Caliper Mounting Bolts
Front .................................................... 66 (90)\
Rear ............................................... 36-43 (49-59)\
Front Axle Shaft Nut ..................................... 166 (230)\
Rear Wheel Bearing Nut
AWD ............................................ 192-221 (260-300)\
FWD .................................................... 170 (230)\
INCH Lbs. (N.m)
Master Cylinder Mounting Nut ............................... 84 (10)\
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BRAKE SYSTEM BRAKE SPECIFICATIONS
BRAKE SPECIFICATIONS (DIAMANTE)\
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Application In. (mm)\
Booster Pushrod Clearance ...................... .016-.024 (.40-.60)\
Disc Runout ............................................. .003 (.08)\
Disc Thickness (Minimum)
Front ................................................. .88 (22.4)\
Rear ................................................... .33 (8.4)\
Hub End Play ............................................ .002 (.05)\
Master Cylinder Inside Diameter ......................... 1.0 (25.4)\
Pad Lining Thickness (Minimum)
Front ................................................. 1.08 (2.0)\
Rear .................................................. 1.04 (1.0)\
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BRAKE SPECIFICATIONS (ECLIPSE)\
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Application In. (mm)\
Booster Pushrod Clearance ...................... .023-.033 (.65-.85)\
Disc Runout ............................................. .003 (.08)\
Disc Diameter
AWD .................................................... 9.0 (228)\
Except AWD ............................................. 8.0 (204)\

Page 260 of 1501

MITSUBISHI MONTERO 1998 Service Manual specified, bleed system and inspect hydraulic and clutch components.
See CLUTCH PEDAL SPECIFICATIONS table.
CLUTCH PEDAL INTERLOCK SWITCH
1) Place transmission in Neutral and apply

specified, bleed system and inspect hydraulic and clutch components.
See CLUTCH PEDAL SPECIFICATIONS table.
CLUTCH PEDAL INTERLOCK SWITCH
1) Place transmission in Neutral and apply parking brake.
Turn ignition switch to START position with clutch pedal not
depressed. Engine should not crank. If engine cranks, adjust or
replace interlock switch.
2) Disconnect interlock switch connector. Interlock switch
connector is located at clutch pedal. Depress and release interlock
switch. Using ohmmeter, check continuity between interlock switch
terminals. If continuity exists with interlock switch depressed and
does not exist with switch released, switch is okay. Adjust or replace
as necessary.
REMOVAL & INSTALLATION
CLUTCH ASSEMBLY
Removal (2WD Models)
1) Disconnect negative battery cable. Remove shift knob, dust
cover retaining plate, gaskets, stopper plate and control lever
assembly. Raise and support vehicle.
2) Remove front exhaust pipe. Drain transmission fluid. Index
mark drive shaft flange and remove drive shaft.
3) Disconnect back-up light switch connector, speedometer
cable connection and exhaust pipe mounting bracket. Remove lower
bellhousing cover. Disconnect clutch cable from clutch lever.
4) Support transmission with jack. Remove rear engine mount
nuts and bolts from transmission. Remove crossmember with rear engine
mount. Remove remaining bellhousing bolts, move transmission toward
rear and lower from vehicle.
5) If reusing pressure plate, index mark pressure plate to
flywheel for installation reference. Install a clutch alignment tool
to prevent pressure plate and clutch disc from dropping. Loosen
pressure plate bolts gradually in a crisscross pattern to avoid
warping pressure plate flange during removal. Remove pressure plate
and clutch disc. See Fig. 3.
Inspection
1) Check release bearing and release fork for damage or wear.
DO NOT clean release bearing assembly in solvent.
2) Inspect pressure plate surface for wear, cracks, and/or
discoloration. Measure diaphragm spring ends for wear and uneven
height. Replace assembly if height difference between fingers exceeds
.02" (.5 mm).
3) Check facing of clutch disc for loose rivets, uneven
contact, deterioration, seizure or oil saturation. Measure distance
from clutch disc surface to head of rivet. Replace clutch disc if
distance is less than .012" (.30 mm). Replace worn or defective
components as necessary. See Fig. 4.
CAUTION: Install clutch disc with manufacturer's stamp mark (located
near hub of clutch disc) toward pressure plate.
Installation
1) Using a clutch alignment tool, install pressure plate and
clutch disc. If reusing pressure plate, ensure index marks are
aligned. Tighten bolts evenly in a crisscross pattern to
specification. See TORQUE SPECIFICATIONS . See Fig. 3.
2) Clean release bearing sliding surface. DO NOT clean

Page 388 of 1501

MITSUBISHI MONTERO 1998 Service Manual Using dial indicator, measure runout at back side of ring
gear. See Fig. 7. Runout must be within .002" (.05 mm). If runout is
excessive, change ring gear-to-differential case mounting positi

Page 947 of 1501

$MITSUBISHI MONTERO 1998 Service Manual TORQUE SPECIFICATIONS��\ ��\ ��\ ��\ ��\ ��\ ��\ �� Application$

Page 999 of 1501

MITSUBISHI MONTERO 1998 Service Manual 2) Disconnect air intake hose and vacuum hoses. Remove air
hose and air outlet housing. Remove heat protectors. Disconnect
exhaust pipe. Remove power steering oil pump and bracket. Remove
eng

2) Disconnect air intake hose and vacuum hoses. Remove air
hose and air outlet housing. Remove heat protectors. Disconnect
exhaust pipe. Remove power steering oil pump and bracket. Remove
engine hanger bracket. Disconnect oil inlet pipe.
3) Disconnect engine coolant hoses and tubes from
turbocharger. Remove exhaust manifold nuts and bolts. Remove exhaust
manifold and gaskets. Disconnect oil pressure and return pipes. Remove
turbocharger and exhaust manifold assembly. Separate turbocharger from
exhaust manifold.
Removal (3000GT - Front)
1) Disconnect negative battery cable. Drain engine oil and
coolant. Remove radiator. Disconnect exhaust pipe. Remove air intake
hose, air hoses and air pipe. Remove generator and belt. Remove oil
dipstick guide.
2) Remove heat protector. Disconnect front heated oxygen
sensor connector. Remove oil return pipe. Remove turbocharger support
bracket, and remove turbocharger from exhaust manifold.
Removal (3000GT - Rear)
1) Disconnect battery cables, and remove battery. Drain
engine oil and cooling system. Remove accelerator cable. Remove air
hose, air pipe and heat protectors. Disconnect clutch booster vacuum
hose. Remove air intake hoses and EGR pipe. Disconnect heated oxygen
sensor connectors.
2) Remove oil pipe and EGR valve. Disconnect exhaust fitting,
and remove rear heat protector. Remove oil return pipe. Remove
turbocharger assembly.
Inspection (All Models)
Check turbine and compressor wheels for cracking and other
damage. Ensure turbine and compressor wheels turn smoothly. Check for
oil leakage from turbocharger assembly. Check for proper wastegate
valve operation. See I - SYSTEM/COMPONENT TESTS article.
CAUTION: Apply light coat of oil to inner surface of flared area on
water pipe (flare nut fitting) before connecting to engine.
Installation (All Models)
1) To install, reverse removal procedure. Before oil pipe
flare nut (above turbocharger) is installed, pour clean engine oil
into turbocharger oil pipe installation hole. Ensure oil and air hoses
are properly installed and securely clamped.
2) Use NEW gaskets. Adjust accelerator cable (if necessary).\
Refill engine oil and coolant. Check for oil and coolant leaks.
Tighten all bolts to specification. See TORQUE SPECIFICATIONS.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE\
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Applications Ft. Lbs. (N.m)
Coolant Pipe-To-Turbocharger Banjo Bolt .......... 31 (42)
EGR Valve ........................................ 16 (22)
Engine Coolant Temperature Sensor ................ 22 (30)
Exhaust Manifold-To-Engine Nuts ............ 18-21 (24-29)
Exhaust Manifold-To-Turbocharger Bolts ..... 40-47 (54-64)
Exhaust Pipe Bolts ......................... 21-36 (29-49)
Fuel Filter Line ................................. 27 (36)
Fuel Tank Drain Plug ....................... 11-18 (15-24)
Fuel Tank Nuts ............................. 15-21 (20-29)

Page 1141 of 1501

MITSUBISHI MONTERO 1998 Service Manual column switch. To install, reverse removal procedure.
Removal & Installation (Eclipse)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove horn pad and steering whee

column switch. To install, reverse removal procedure.
Removal & Installation (Eclipse)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove horn pad and steering wheel. Remove hood lock release handle.
Remove column pad and upper and lower column covers. See Fig. 6.
Remove A/C-heater system lap cooler duct and foot shower duct. Remove
steering column switch. To install, reverse removal procedure.
Removal & Installation (Galant)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove column pad. Remove foot duct. Remove
upper and lower steering column covers. See Fig. 11. Remove steering
column switch. To install, reverse removal procedure.
Removal & Installation (Mirage)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove hood release handle. Remove knee
protector. Remove upper and lower steering column covers. See Fig. 15.
Remove steering column switch. To install, reverse removal procedure.
Removal & Installation (Montero)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove foot duct. Remove lower instrument panel
cover. Remove upper and lower steering column covers. See Fig. 19.
Remove steering column switch. To install, reverse removal procedure.
Removal & Installation (Montero Sport)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove instrument panel lower cover. Remove
upper and lower steering column covers. See Fig. 25. Remove steering
column switch. To install, reverse removal procedure.
Removal & Installation (3000GT)
Remove air bag module. See AIR BAG RESTRAINT SYSTEMS article.
Remove steering wheel. Remove knee protector. Remove upper and lower
steering column covers. Remove A/C-heater system lap cooler duct and
foot duct. Remove left or right steering column switch. See Fig. 31.
To install, reverse removal procedure.
TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS TABLE\
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Application Ft. Lbs. (N.m)
Steering Wheel Nut
Diamante, Montero, Montero Sport
& 3000GT ...................................... 29 (39)
Eclipse, Galant & Mirage ....................... 30 (41)
INCH Lbs. (N.m)
Air Bag Module Bolts/Nuts
Diamante, Eclipse & Mirage .................... 53 (6.0)
Galant & Montero .............................. 80 (9.0)
Montero Sport ................................. 78 (8.8)
3000GT ....................................... 39 (4.4)
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WIRING DIAGRAMS

Page 1152 of 1501

MITSUBISHI MONTERO 1998 Service Manual IGNITION SWITCH
Removal & Installation
1) Remove upper and lower steering column covers. Disconnect
harness connector from ignition switch. Using hacksaw, cut slots in
bolt

IGNITION SWITCH
Removal & Installation
1) Remove upper and lower steering column covers. Disconnect
harness connector from ignition switch. Using hacksaw, cut slots in
bolt heads of lock assembly. Using screwdriver, remove bolts and lock
assembly.
2) To install, reverse removal procedure. Tighten new bolts
until heads of bolts sheer off.
STEERING COLUMN
WARNING: Failure to follow air bag service precautions may result in
air bag deployment and personal injury. See AIR BAG SERVICE
PRECAUTIONS. Follow all service precautions before
attempting repairs. After component replacement, perform a
system operational check to ensure proper system operation.
CAUTION: Applying excessive pressure or causing impact to steering
shaft during service may cause column to collapse. Before
removing steering column, ensure wheels are in
straight-ahead position. Note steering wheel location for
installation reference.
Removal
1) Remove steering wheel. Remove combination switch and
ignition switch (if necessary). See STEERING WHEEL under
REMOVAL & INSTALLATION .
2) Remove lower instrument panel cover and air duct.
Disconnect all electrical connections. Disconnect brake pedal return
spring (if equipped). Disconnect gearshift control cable.
3) Remove bolts for dust cover at firewall. Remove bolt from
clamp at steering gear. Remove steering column bolts and remove
steering column.
Installation
To install, reverse removal procedure. Apply sealant (3M ATD
8663) to dust cover bolts before installing. Tighten bolts to
specification. See TORQUE SPECIFICATIONS .
OVERHAUL
STEERING COLUMN
WARNING: Failure to follow air bag service precautions may result in
air bag deployment and personal injury. See AIR BAG SERVICE
PRECAUTIONS. Follow all service precautions before
attempting repairs. After component replacement, perform a
system operational check to ensure proper system operation.
NOTE: Vehicle steering column is not repairable. See below for
joint assembly and steering lock removal and installation.
Disassembly
Remove steering column from vehicle. See STEERING COLUMN
under REMOVAL & INSTALLATION . Remove clamp bolt from joint assembly.
See Fig. 1 . Remove assembly. Remove lower boot, upper boot and dust
cover from joint assembly. To remove steering lock, use a hacksaw to
cut bolts at steering lock bracket side. Remove steering lock and
bracket.

Page 1154 of 1501

MITSUBISHI MONTERO 1998 Service Manual lock with column boss. Ensure steering lock is operational. Tighten
bolt until bolt head breaks off.
3) Assemble upper steering column with lower joint assembly.
Ensure mating mark on lower s

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