1998 MITSUBISHI MONTERO bulb

reconditioning ......... B ........ (3) Require replacement.
Surface is rust-pitted .. B ....... Require reconditioning or
replacement of rotor according
to OEM specifications.
Surface is scored ....... B ... ( 4) Require reconditioning or
replacement of rotor according
to OEM specifications.
Thickness variation
(parallelism) exceeds OEM
specifications .......... B ....... Require reconditioning or
replacement of rotor according
to OEM specifications.
( 1) - Examples of severe corrosion are: composite plate
separated from friction surfaces and cooling fins
cracked or missing.
( 2) - Only applies to vehicles for which OEM "machine to"
specifications exist. If OEM does not supply "machine
to" specifications, the rotor may be worn to discard
specifications.
( 3) - If OEM does not supply "machine to" specifications,
you may machine to discard specifications.
( 4) - Scoring is defined as grooves or ridges in the friction
contact surface. Some vehicle manufacturers require
machining when scoring exceeds their allowable
specifications.









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SELF-ADJUSTING SYSTEMS
SELF-ADJUSTING SYSTEM INSPECTION








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Condition Code Procedure
Bent .................... A ... Require repair or replacement
of bent part.
Broken .................. A ... Require repair or replacement
of broken part.
Inoperative ............. A ........... ( 1) Require repair or
replacement of inoperative
parts.
Missing ................. C .......... Require replacement of
missing part.
Star wheel does not turn
freely ................. A .. Require repair or replacement.
( 1) - Inoperative includes intermittent operation.









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SHOE HARDWARE
See BRAKE SHOE HARDWARE .
SHOES
See FRICTION MATERIAL .
SOCKETS
See BULB SOCKETS.
SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)

13. If input switch Code 26 is still displayed, go to TEST NO. 14. If
codes are no longer displayed, replace cruise control ECU.
Test No. 9
A malfunction of Vehicle Speed Sensor (VSS) or incorrect
vacuum in cruise control vacuum pump or actuator may be present.
Probable causes are:
* Malfunction of VSS.
* Malfunction of cruise control vacuum pump.
* Malfunction of actuator.
* Malfunction of cruise control ECU.
1) Check vehicle speed sensor. See VEHICLE SPEED SENSOR TEST
under COMPONENT TESTS. If speed sensor is okay, go to next step. If
speed sensor is defective, replace VSS.
2) Check cruise control vacuum pump. See VACUUM PUMP TEST
under COMPONENT TESTS. If pump is defective, replace pump. If pump is
okay, go to next step.
3) Check actuator. See ACTUATOR TEST under COMPONENT TESTS.
If actuator is defective, replace actuator. If actuator is okay,
replace cruise control ECU.
Test No. 10
A blown bulb in cruise control main switch or malfunction of
cruise control main switch is probable cause of malfunction. Replace
cruise control main switch.
Test No. 11
A malfunction of cruise control main switch, harness or
connector may exist. Probable causes are:
* Malfunction of cruise control main switch.
* Malfunction of connector.
* Malfunction of harness.
1) Check cruise control main switch. See
CRUISE CONTROL SWITCH TESTS under COMPONENT TESTS. If switch is okay,
go to next step. If switch is defective, replace cruise control main
switch.
2) Disconnect cruise control main switch connector C-01. At
harness side of connector, measure voltage between terminal No. 2 and
ground. If battery voltage is present, go to next step. If battery
voltage is not present, check joint connector C-130 and junction block
connector C-80. Repair as necessary. See Figs. 16, 18, 26 and 28. If
connectors are okay and malfunction remains, check harness between
cruise control main switch and power supply. Repair as necessary.
3) Check cruise control main switch connector C-01,
combination meter connector C-04, and joint connector C-130. Repair as
necessary. See Figs. 8, 9, 16 and 28. If connectors are okay and
malfunction remains, check harness between cruise control main switch
and dash lights rheostat. Repair as necessary.
Test No. 12
A malfunction of bulb, connector or harness may exist.
Probable causes are:
* Malfunction of bulb.
* Malfunction of connector.
* Malfunction of harness.
* Malfunction of cruise control ECU.
1) Perform cruise control indicator test. See

Throttle Position Sensor
1) Disconnect sensor connector. Resistance between terminals
No. 1 and 4 should be 3500-6500 ohms. Use an analog ohmmeter to
measure resistance between terminals No. 1 and 3. See Fig. 25.
2) Slowly open throttle valve to wide open throttle.
Resistance should change smoothly as throttle is opened. Replace
throttle position sensor if it does not test as specified.
CRUISE CONTROL INDICATOR TEST
With combination meter (instrument cluster) removed, check
for continuity between terminals No. 4 and 5. See Fig. 33. If there is
no continuity, replace cruise control indicator bulb.
Fig. 33: Identifying Combination Meter Connector
Courtesy of Mitsubishi Motor Sales of America
CRUISE CONTROL SWITCH TESTS
CANCEL, SET & RESUME Switches
1) Remove lower steering column cover. Disconnect 2-pin
switch connector. Operate and test switch. When CANCEL switch is
operated between terminals No. 1 and 2, zero ohms resistance should be
indicated.
2) When RESUME switch is operated, 820 ohms resistance should
be present between terminals No. 1 and 2. When SET switch is operated,
2700 ohms resistance should be present between terminals No. 1 and 2.
Replace cruise control switch if it does not test as specified.

Check defogger switch or defogger timer. See COMPONENT TESTS.
INDICATOR LIGHT DOES NOT WORK
Check for burned out bulb, open circuit or poor connection.
INDICATOR LIGHT IS DIM
Check rheostat or indicator bulb.
SYMPTOM TESTS
INPUT SIGNAL INSPECTION
NOTE: The following information only applies to Eclipse and Galant.
NOTE: Perform input signal inspection before proceeding with
SYSTEM TESTS .
Eclipse & Galant
1) Input signal inspection can be performed using scan tool
or an analog voltmeter. To perform inspection using scan tool, go to
next step. To perform inspection using an analog voltmeter, go to step
3).
2) Turn ignition off. Connect scan tool to Data Link
Connector (DLC). Turn ignition on and then off. If buzzer on scan tool\
sounds when ignition was turned on, ECU input signal is normal. If
buzzer did not sound, go to SYSTEM TESTS.
3) Turn ignition off. Connect DTC Check Harness (MB991529) t\
o
DLC terminals No. 4 or 5 (ground) and terminal No. 9. See Fig. 1.
Connect voltmeter leads to check harness leads. Turn ignition switch
on, then off. If voltmeter deflects once when ignition was turned on,
ECU input signal is normal. If voltmeter did not deflect, go to
SYSTEM TESTS .
Fig. 1: Identifying Data Link Connector (DLC) Terminals
Courtesy of Mitsubishi Motor Sales of America
SYSTEM TESTS

* ELECTRICAL SYSTEM UNIFORM INSPECTION GUIDELINES *
1998 Mitsubishi Montero
GENERAL INFORMATION
Electrical System Motorist Assurance Program
Standards For Automotive Repair
All Makes and Models
INTRODUCTION TO MOTORIST ASSURANCE PROGRAM (MAP)
CONTENTS
OVERVIEW OF MOTORIST ASSURANCE PROGRAM
OVERVIEW OF SERVICE REQUIREMENTS & SUGGESTIONS
ACTUATOR MOTORS (SOLENOIDS) (ELECTRIC)
ACTUATOR MOTORS (VACUUM)
AIR BAGS
ALTERNATORS AND GENERATORS
AMPLIFIERS
ANTENNAS
BATTERIES
BATTERY CABLES
BATTERY CABLES
BATTERY HOLD DOWN HARDWARE
BATTERY TRAYS AND HOLD DOWN HARDWARE
BATTERY WIRES
BELTS
BULB SOCKETS
BULBS, SEALED BEAMS AND LEDS
CD PLAYERS
CIGARETTE LIGHTER ASSEMBLIES
CIRCUIT BREAKERS
CLUTCH SWITCHES
CONNECTORS
CONTROL MODULES
CRUISE CONTROL BRAKE SWITCHES
CRUISE CONTROL CABLES
CRUISE CONTROL CLUTCH SWITCHES
CRUISE CONTROL LINKAGES AND CABLES
CRUISE CONTROL RESERVOIRS
CRUISE CONTROL TUBES
CRUISE CONTROL VACUUM DUMP RELEASE VALVES
CRUISE CONTROL VACUUM HOSES, TUBES AND RESERVOIRS
CRUISE CONTROL VEHICLE SPEED SENSORS
DEFOGGERS
DEFROSTERS
DELAYS
DIMMERS
ELECTRIC HEATERS
EQUALIZERS
FUSE BLOCKS
FUSE BOXES AND BLOCKS
FUSES, FUSIBLE LINKS AND CIRCUIT BREAKERS
FUSIBLE LINKS
GAUGES
GENERATORS
GROUND CABLES AND STRAPS
GROUND STRAPS
HEADLIGHT ADJUSTERS
HEATING ELEMENTS (DEFROSTERS, DEFOGGERS, ELECTRIC HEATERS AND SEATS)
HORNS AND SIRENS

performance ............ .. ........ No service suggested or
required.
Broken, affecting
performance ............ A .. Require repair or replacement.
Broken, not affecting
performance ............ .. ........ No service suggested or
required.
Corroded, affecting
performance ............ A .. Require repair or replacement.
Corroded, not affecting
performance ............ 2 .. Suggest repair or replacement.
Cracked, affecting
performance ............ A .. Require repair or replacement.
Cracked, not affecting
performance ............ 1 .. Suggest repair or replacement.
Missing ................. C ............ Require replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Water drain clogged ..... A ................. Require repair.









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BATTERY WIRES
See BATTERY CABLES, WIRES AND CONNECTORS .
BELTS
BELT INSPECTION








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Condition Code Procedure
Alignment incorrect ..... B .......... ( 1) Further inspection
required.
Cracked ................. 1 ............ Suggest replacement.
Frayed .................. 1 ............ Suggest replacement.
Missing ................. C ............ Require replacement.
Noisy ................... 2 .......... ( 2) Further inspection
required.
Plies separated ......... A ............ Require replacement.
Tension out of
specification .......... B ........... Require adjustment or
replacement.
Worn beyond adjustment
range .................. B ............ Require replacement.
Worn so it contacts bottom
of pulley .............. A ............ Require replacement.
( 1) - Determine cause of incorrect alignment and require repair.
( 2) - Determine cause of noise and suggest repair.









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BULB SOCKETS
BULB SOCKET INSPECTION








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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of

hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Bulb seized in socket ... A .. Require repair or replacement.
Burned, affecting
performance ............ A ........... (1) Require repair or
replacement.
Burned, not affecting
performance ............ 2 ........... ( 1) Suggest repair or
replacement.
Broken .................. A .. Require repair or replacement.
Connector broken ........ A .. Require repair or replacement.
Connector missing ....... C ............ Require replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Corroded, affecting
performance ............ A .. Require repair or replacement.
Corroded, not affecting
performance ............ 2 .. Suggest repair or replacement.
Leaking ................. A .. Require repair or replacement.
Melted .................. A ........ ( 2) Require replacement.
Shorted ................. A .. Require repair or replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
( 1) - Determine cause and correct prior to repair or
replacement of socket.
( 2) - Determine cause and correct prior to replacement of part.









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BULBS, SEALED BEAMS AND LEDS
NOTE: Does not include soldered-in components.
BULB, SEALED BEAM AND LED INSPECTION









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Condition Code Procedure
Adjustment out of
specification .......... B .. Require repair or replacement.
Application incorrect ... B ........ ( 1) Require replacement.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not

affecting performance .. 2 ........... (2) Suggest repair or
replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
( 1) - Application incorrect includes wrong bulb coating or
color.
( 2) - Determine cause and correct prior to repair or
replacement of part.









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CD PLAYERS
See TAPE PLAYERS AND CD PLAYERS .
CIGARETTE LIGHTER ASSEMBLIES
CIGARETTE LIGHTER ASSEMBLY INSPECTION








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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Inoperative ............. A ........... ( 1) Require repair or
replacement.
Loose ................... A .. Require repair or replacement.
Missing ................. 2 ............ Suggest replacement.
Sticking ................ A .. Require repair or replacement.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 2) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
performance ............ B .. Require repair or replacement.
Terminal loose, not
affecting performance .. 1 .. Suggest repair or replacement.
( 1) - Inoperative includes intermittent operation or out of OEM
specification.
( 2) - Determine cause and correct prior to repair or replacement
of part.