Page 167 of 396
MANUAL TRANSMISSION OVERHAUL – Select Lever22B-37
SELECT LEVER
DISASSEMBLY AND REASSEMBLY
1098 7 6
5
4321
Unit: Nm {kgfm}
11 {1.2}
Disassembly steps
A1. Dust cover
2. Nut
3. Spring washer
4. Washer
5. Select lever bushing6. Select lever shoe
7. Select lever
8. Select lever bushing
A9. Dust cover
10. Select lever shaft
REASSEMBLY SERVICE POINT
ADUST COVER INSTALLATION
Dust cover
Page 168 of 396
MANUAL TRANSMISSION OVERHAUL – Control Housing22B-38
CONTROL HOUSING
DISASSEMBLY AND REASSEMBLY
5
4
32 169 7
8
10 11 12
1314
15
16
17 19
18
Unit: Nm {kgfm}
18 {1.9}
Disassembly steps
AF1. Lock pin
2. Interlock plate
3. Control finger
4. Pin
5. Return spring
6. Stopper plate
E7. Spring pin
D8. Spring pin
9. Stopper body
10. Neutral return spring11. Spacer
12. Control shaft
C13. Air breather
14. Control shaft boot
B15. Oil seal
A16. Needle bearing
17. Spring washer
18. Stopper bracket
19. Control housing
Page 169 of 396
MANUAL TRANSMISSION OVERHAUL – Control Housing22B-39
DISASSEMBLY SERVICE POINT
ALOCK PIN REMOVAL
Drive the lock pin out of position from the direction shown.
REASSEMBLY SERVICE POINTS
ANEEDLE BEARING INSTALLATION
Press fit the needle bearing to the position shown in the
illustration, while making sure that the model number stamped
side is oriented in the direction shown.
BOIL SEAL INSTALLATION
Apply transmission oil to the oil seal lip area.
Transmission oil: DIA QUEEN MULTI-GEAR OIL 75W/85W
CAIR BREATHER INSTALLATION
(1) Apply a sealant to the outside circumference of the
inserting portion.
Specified sealant: THREEBOND 1501
(2) Make sure that the projecting portion is oriented in the
direction shown.
Lock pin
Control
finger
Control
housing
Needle
bearing Model
number
stamped
side
2 mm
Page 170 of 396
MANUAL TRANSMISSION OVERHAUL – Control Housing22B-40
DSPRING PIN INSTALLATION
ESPRING PIN INSTALLATION
FLOCK PIN INSTALLATION
Drive in the lock pin in the direction shown in the illustration.Control shaft
Stopper body
Installation
direction
Slit
Spring pin
Spring pin
Lock pin
Control finger
Page 171 of 396
MANUAL TRANSMISSION OVERHAUL – Clutch Housing22B-41
CLUTCH HOUSING
DISASSEMBLY AND REASSEMBLY
4
2
1
3
8 6 7
5*
9.8 {1.0}
Unit: Nm {kgfm}
Disassembly steps
1. Clutch release bearing retainer
E2. Oil seal
AD3. Outer race
BC4. Outer raceB5. Bushing*
A6. Cover-A
A7. Cover-B
8. Clutch housing
NOTE:
*: Never remove the bushings from the clutch housing.
Only the case when installing new bushings into a new clutch housing, refer to B.
Page 172 of 396
MANUAL TRANSMISSION OVERHAUL – Clutch Housing22B-42
DISASSEMBLY SERVICE POINTS
AOUTER RACE REMOVAL
BOUTER RACE REMOVAL
REASSEMBLY SERVICE POINTS
ACOVER-A / COVER-B INSTALLATION
Install the covers directed as shown in the illustration
BBUSHING INSTALLATION
Press fit the bushing to the illustrated position, while making
sure that the split ends of the bushing do not coincide with
the air purge groove.
Outer race
MD999566
MD999566
Cover-B
Cover-A
Bushing
Air purge groove
Bushing
1 mm
Page 173 of 396
MANUAL TRANSMISSION OVERHAUL – Clutch Housing22B-43
COUTER RACE INSTALLATION
DOUTER RACE INSTALLATION
EOIL SEAL INSTALLATION
Apply transmission oil to the oil seal lip area.
Transmission oil: DIA QUEEN MULTI-GEAR OIL 75W/85W
MB990935
MB990938
MB991445MB990938
MB990928
MB990938
Page 174 of 396
MANUAL TRANSMISSION OVERHAUL – Transmission Case22B-44
TRANSMISSION CASE
DISASSEMBLY AND REASSEMBLY
4 3*2*1
Disassembly steps
C1. Oil seal
B2. Needle bearing*
A3. Bushing*
4. Transmission case
NOTE:
*: Never remove the bearing and bushing from the transmission case.
Only the case when installing new bearing and bushing into a new transmission case, refer to A
and B.