1998 MITSUBISHI LANCER EVOLUTION IV service

STEERING – Power Steering Oil Pump37A-7
POWER STEERING OIL PUMP

REMOVAL AND INSTALLATION
Pre-removal Operation
Power Steering Fluid DrainingPost-installation Operation
(1) Power Steering Fluid Supplying
(2) Drive Belt Tension Adjusting
(Refer to GROUP 11 – On-vehicle Service.)
12 3
4 5
6 7
8 9 10
Unit: Nm {kgf
m}
49 {5.0}
59 – 69
{6.0 – 7.0} 10 – 12
{1.0 – 1.2}39 {4.0}
49 {5.0}
18 {1.8}
12 {1.2}
39 {4.0}
Removal steps
1. Drive belt
2. Pressure switch connector
3. Suction hose
4. Pressure hose
5. O-ring6. Heat protector
7. Bolt
8. Bolt
9. Oil pump assembly
10. Oil pump bracket

BODY – Fender / Trunk Lid 42-4
REMOVAL SERVICE POINT
ASIDE TURN SIGNAL LAMP REMOVAL
Using a flat-tip screwdriver or similar tool, release the lock
from the fender panel and remove the side turn signal lamp.
INSTALLATION SERVICE POINT
ASIDE TURN SIGNAL LAMP INSTALLATION
Fit the hook into the fender panel to secure the side turn
signal lamp into position.
TRUNK LID
The conventional procedures shall be used except for
followings.
INSTALLATION SERVICE POINT
TRUNK LID TORSION BAR INSTALLATION
(1) Torsion bars are color-coded, as indicated at their center.
Torsion bar ID colorTorsion bar ID color
White greenOrange
(2) Fit the end of the torsion bar into the mounting hole.
(3) As you did during removal, mount the special tool to
the torsion bar and twist the torsion bar to hook it onto
the link; then, hook it onto the holder.
Caution
Make sure that the special tool is positively mounted
to the torsion bar. If the torsion bar comes off the
special tool, it can damage the body and other parts.
Fender panel
Lock
Hook
Fender panel
Front of vehicle

EXTERIOR – Front Bumper 51-3
DISASSEMBLY AND REASSEMBLY
12
3
4
5
67 8
910
11
1213
14 15
1617 6 5
7
4
Disassembly steps

Front air dam (Refer to P.51-7.)

Brake duct (Refer to P.51-7.)
1. License plate bracket
2. mark
3. Bumper center stay
4. Bumper center stay

5. Bumper net (side)
6. Fog lamp cover

7. Fog lamp8. Bumper bolt plate
A9. Clip
10. Bumper upper reinforcement
11. Grille net
12. Bumper lower reinforcement
13. Bumper reinforcement
14. Bumper center net
15. Water spray hose assembly
16. Water spray nozzle
17. Bumper face
DISASSEMBLY SERVICE POINT
ACLIP REMOVAL
(1) Using the special tool, raise the pin at the center of the
clip.
(2) Remove the clip.
Pin
Clip
MB990784
MB990784

EXTERIOR – Front Bumper / Rear Bumper 51-6
DISASSEMBLY SERVICE POINT
ACLIP REMOVAL
(1) Using the special tool, raise the pin at the center of the
clip.
(2) Remove the clip.
REAR BUMPER
REMOVAL AND INSTALLATION
1
2
Rear bumper removal
1. Rear end crossbar
2. Rear bumper assembly
Pin
Clip
MB990784
MB990784

EXTERIOR – Aero Parts 51-7
AERO PARTS
REMOVAL AND INSTALLATION
1 23
45 6
Insert bolt mounting locations
Double-sided adhesive tape:
SUMITOMO 3M 4211 or equivalent (width: 5 mm)
Primer: SUMITOMO 3M C100 or equivalent
3
2
5
6 25
4
Front air dam removal steps
1. Front air dam center
2. Front air dam
3. Brake duct
Side air dam removal
AA4. Side air damRear air dam removal steps
5. Rear air dam
6. Rear air dam center
NOTE
The conventional service points apply for removal and
installation.

EXTERIOR – Aero Parts 51-10
5
67
Unit: Nm {kgf
m}
5 {0.5}
Double-sided adhesive tape:
Commercially available product (thickness: 2.0 mm)
5 {0.5}
Rear spoiler removal steps
AA5. Rear spoiler
6. High-mount stop lamp undercover
7. High-mount stop lampNOTE
The conventional service points apply for removal and
installation.

EXTERIOR – Rear Fender Garnish 51-11
REAR FENDER GARNISH
REMOVAL AND INSTALLATION
1
23
45
6
NOTE
The parts marked with are plastic clips.
Double-sided adhesive tape: SUMITOMO 3M 4213 or equivalent (thickness: 0.8 mm)
Primer: SUMITOMO 3M 8107 PP parts primer
Section A-A, B-B6
4
4, 63
Rear door garnish removal steps
1. Clip
AA2. Rear door garnish assembly
3. Protector
4. Rear door garnishQuarter garnish removal steps
AA5. Quarter garnish assembly
3. Protector
6. Quarter garnish
NOTE
The same service points as those for aero parts apply for
removal and installation.

EXTERIOR – Intercooler & Radiator Water Spray System 51-13
INTERCOOLER & RADIATOR WATER SPRAY SYSTEM

REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation

Front Bumper Removal and Installation
(Refer to P.51-4.)
12 3
4
567
89
Unit: Nm {kgf
m}
2.5 {0.25}
2.5 {0.25}
1 5
55
5 5
54
4
22
1
4
45
4 4
4 4
5
3
1
2
1. Clamp
2. Water spray nozzle
3. Water spray nozzle bracket
A4. Water spray hose
5. Joint
A6. ClipWater spray motor removal steps
7. Washer tank
8. Water spray hose
9. Water spray motor
NOTE
The conventional service procedures apply for the water
spray switch.