3.3. Gradient: Under specific speeds and loads
4. 4. Cruise: During cruise control
5. 5. Manual: Shift map when the LH side of the 'J gate' is used
Three specific condition shift maps have a higher priority than the two base shift maps and will intervene when appropriate
conditions prevail for traction, gradient or cruise.
When traction control (engine or brake system derived) is operational the TCM will implement the traction map to maximise
control of wheel slip.
The gradient maps are intended to enhance vehicle drivability when towing or climbing a gradient. The TCM will implement
the maps when increased driving resistan ce is detected and enhanced drivability, cooling and increa sed performance is
appropriate.
The cruise map is intended to minimize unwanted gearshifts and 'hunting' and is activated when cruising near to the set
speed, or resuming.
Connector Pins Identification
Connector Pin Identity Chart for EM007
Pin NumberCircuit Function
001Pressure regulator 2
002Mode switch status
003Not used
004Pressure regulator #4
005Pressure regulator #1
006Power ground
007Not used
008Rotary switch L2
009Rotary switch L4
010 to 011Not used
012Mode switch Pin B (Sport)
013D to 4 switch
014Input speed sensor (-)
015Output speed sensor (screen)
016Output speed sensor (+)
017Not used
018Kickdown switch (where used)
019 to 020Not used
021Analogue ground
022Fluid temperature sensor
023Input speed sensor (screen)
024 to 025Not used
026B+
027Not used
028Digital ground
029Pressure regulator #3
Symptom Chart
Symptom Chart
P0758
Solenoid #3 circuit fault
*GO to
P0763
*
TCM faulty
*GO to
P1605 and
P1608
*
ABS fault
CAN circuit fault between ABS/TCCM and TCM
Output speed sensor circuit fault
*
*
*GO to
P1720
*
Mechanical fault (check all other operations)
*GO to
P1726
*
Pressure regulator, solenoid
or speed sensor circuit fault
Mechanical fault - transmission defaulted to 5th?
*
*GO to
P1734
*
Pressure regulator #1 circuit fault
*GO to
P1745
*
Pressure regulator #2 circuit fault
*GO to
P1746
*
Pressure regulator #3 circuit fault
*GO to
P1747
*
Pressure regulator #4 circuit fault
*GO to
P0743
*
Pressure regulator #5 circuit fault
*GO to
P1748
*
Mechanical fault - transmission defaul
ted during 2nd to 3rd or 3rd to 4th
shift?
*GO to
P1779
*
Power (ignition) supply fault to TCM
Vehicle battery charging system fault
*
*GO to
P1789 and
P1793
*
Incompatible ECM, ABS/TCCM, TCM or INST - check part number
*GO to
P1795
*
CAN circuit fault
Check fault code(s) in ECM, ABS/TCCM or INST and rectify as required
*
*GO to
P1796
*
Faulty ECM
CAN circuit fault between ECM and TCM
*
*GO to
P1797
*
Default to 5th gearOutput speed sensor circuit fault
Mechanical fault (check pulling
away from standstill performance)
*
*GO to
P1722
*
Output / input speed sensor circuit fault
Mechanical fault (check operation of tr
ansmission in 2nd, 3rd and 4th gears)
*
*GO to
P1730
*
SymptomPossible SourcesAction
DTC P0741 Torque converter clutch system
performance or stuck offTorque converter clutch slipping or stuck off
*GO to Pinpoint
Test A
*
DTC P0742 Torque converter clutch system stuck onTorque converter clutch stuck on
*GO to Pinpoint
Test A
*
DTC P0743 Torque converter clutch system
electrical#4 pressure regulator faulty
Harness fault
Connector pins(s) bent
, loose or corroded
*
*
*GO to Pinpoint
Test B
*
DTC P0702 Transmission control system
electricalHarness fault
High side switch (FET) fault
Connector pins(s) bent
, loose or corroded
*
*
*GO to Pinpoint
Test C or D
*
DTC P0753 Shift solenoid A electricalHarness fault
Solenoid open circuit
Solenoid short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test C
*
DTC P0758 Shift solenoid B electricalHarness fault
Solenoid open circuit
Solenoid short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test C
*
DTC P0763 Shift solenoid C electricalHarness fault
Solenoid open circuit
Solenoid short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test C
*
DTC P1745 Pressure regulator 1 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P1746 Pressure regulator 2 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P1747 Pressure regulator 3 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P0743 Torque converter clutch system
electricalHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P1748 Pressure regulator 5 malfunctionHarness fault
Pressure regulator open circuit
Pressure regulator short
Connector pins(s) bent
, loose or corroded
*
*
*
*GO to Pinpoint
Test D
*
DTC P0721 Output / turbine speed sensor circuit
malfunction• NOTE: This DTC is non OBDII but is included for
reference to P1720
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent , loose or corroded
Damaged harness screen
*
*
*
*GO to Pinpoint
Test E
*
DTC P1720 Loss of output speed and wheel
speed informationAs P0721
ABS fault
*
*GO to Pinpoint
Test E
*
DTC P0715 Input / turbine speed sensor circuit
malfunctionInput speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
Damaged harness screen
*
*
*
*GO to Pinpoint
Test F
*
DTC P1722 Stall speedOutput speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*GO to Pinpoint
Test G
*
DTC P1726 Engine overspeed malfunctionTransmission mechanical fault
*GO to Pinpoint
Test H
*
DTC P1730 Gear control malfunction 2,3,5,Input speed sensor signal faulty
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*
*GO to Pinpoint
Test I
*
DTC P1734 Gear control malfunction 4Input speed sensor signal faulty
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*
*GO to Pinpoint
Test I
*
DTC P1779 Load control malfunctionInput speed sensor signal faulty
Output speed sensor signal faulty
Harness fault
Connector pins(s) bent
, loose or corroded
TCM failure
Transmission mechanical fault
*
*
*
*
*
*GO to Pinpoint
Test I
*
DTC P1603 EEPROM malfunctionSee Monitoring Procedure
*GO to Pinpoint
Test J
*
DTC P1605 TCM checksum failureSee Monitoring Procedure
*GO to Pinpoint
Test J
*
DTC P1608 Watchdog malfunctionSee Monitoring Procedure
*GO to Pinpoint
Test J
*
DTC P1793 Ignition supply malfunction >16 < 7
voltsBattery charging system fault
Harness fault
Connector loose or corroded
*
*
*GO to Pinpoint
Test K
*
Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Main Control Valve Body
In-vehicle Repair
Removal
1. Disconnect battery ground cable.
Remove the battery cover.
2. Raise the vehicle for access.
2. WARNING: TRANSMISSION FLUID MAY CAUSE
SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES
ARE OBSERVED.
Carefully remove the drain plug and drain the
transmission fluid.
3. Remove the twenty-two bolts which secure the fluid pan.
Remove the fluid pan and all tr aces of gasket material.
4. Remove the fluid filter, (44.24.07).
5. Remove the input speed sensor.
• NOTE: M5 fixing.
1. Remove the screw from the input speed sensor securing bracket and pu ll the sensor clear.
Disconnect the harness multiplug.
Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Transmission
Description
Description and Operation
Transmission Assembly
This electronically controlled five speed unit is unique to supercharged vehicles.
Introduction
Parts List
Transmission Fluid
It is not necessary to change the transmis sion fluid in normal service; routine level checking is not required. The sealed
dipstick tube is fitted for service requir ements only, with a dipstick being availa ble as a special tool and NOT fitted as
standard.
Components and Functions
Transmission Casing
The following components are housed within the casing;
ItemPart NumberDescription
1—Torque converter housing
2—Breather
3—Transmission casing
4—Drive flange (output shaft)
5—Fluid pan
6—Selector lever
Stator, intermediate and output shafts. Three epicyclic geartrains. Six multi-disc clutch/brake packs. Two freewheels (One-way clutches). Hydraulic pump. Parking lock assembly. Electro-hydraulic control unit. Internal harness and 13 pin connector with bayonet lock.
Hydraulic pump
This engine driven pump is located at the front of the transmission casing and provides pressure for the hydraulic
functions.
Supplies fluid under pressure to the torq ue converter, geartrain, electro-hydraulic control unit and the lubrication
circuit.
Draws fluid from the fluid pa n below the transmission casing, through a filter.
Parking lock
This component prevents movement of th e vehicle by engaging a fixed pawl with the parking lock gear located on the
output shaft. The pawl is engaged by movi ng the gear selector lever to the park (P) position.
Electro-hydraulic control unit
This unit, mounted in the transmission lower case, converts signals, mechanical from the J-gate and electrical from the
TCM, into hydraulic functions.
The following components ar e assembled to the unit:
Selector valve. Shift plate. Control valve - modulating pressure. Control valve - shift pressure. Solenoid valve 1 <-> 2 and 4 <-> 5 shift. Solenoid valve 3 <-> 4 shift. Solenoid valve 2 <-> 3 shift. Solenoid valve - converter lock-up. Speed sensors (2). Temperature sensor.
Speed sensors
There are two speed sensors within the transmission assembly which provide input to the TCM. These inputs, when used in
conjunction with CAN data relative to engine speed (from ECM) and road speed (from ABS), are used to electronically
control the transmission.
Temperature sensor
The output from this sensor allows the TCM to compensate for the affect of fluid temperature on shift time and quality
Control Systems
Hydraulic Control
The selector valve is operated directly by the J-gate and directs fluid flow for P R N D.
Of the four solenoid valves, 3 control shifts and 1 controls converter lock-up. One control valve controls modulating pressure
and the other shift pressure.
Regulating valves are used to maintain/control pressure for lu brication, normal operating functions, and the supply to the
control valves and shift valves.
In the event of a system fault, the TCM will adopt 'limp home' mode.
Electrical control
Refer to Section 307-01B.
Transmission Control Components
Transmission Control Module (TCM)
The TCM controls the transmission internal components thus determining gear selection and shift pattern.
The TCM is located in the same housing as the engine control module (ECM) and is accessed in the same manner. With the
two connectors unplugged the TCM may be withdrawn, complete with mounting bracket. The mounting bracket is secured to
the TCM by 2 locknuts.
Operation
CAUTION: Disconnection of OTHER contro l module connectors and / or the vehicle battery, may introduce fault codes
(DTCs). Following rectification and reconnection, ensu re that no induced codes exist in the TCM memory.
The TCM processes input and output in both analogue and di gital form which may be summarized in four categories:
Input Signals
Gear selector position (Dual Linear Switch x 4 inputs see 307.05) Transmission oil temperature Kickdown Speed sensor #1 Speed sensor #2 Mode switch
CAN Input Signals
Traction status ABS malfunction ABS status Engine torque status Throttle position Accelerator pedal position Engine torque reduction confirmation Engine speed Engine coolant temperature Cruise status OBDII fault code clear request Throttle malfunction warning RED or AMBER All road wheel speeds Token for network status ECM Token for network status INST Token for network status ABS Diagnostic data in from external device (PDU)
Output Signals
Solenoid valve 1 <-> 2 and 4 <-> 5 shift Solenoid valve 2 <-> 3 shift Solenoid valve 3 <-> 4 shift Solenoid valve converter lock-up clutch Control valve - modulating pressure Control valve - shift pressure
CAN Output Signals
Engine torque reduction request MIL status (whether present DTC should operate MIL) Transmission input speed Transmission output speed Converter slip Kickdown status Gear position (actual) Gear position (selected) Gear selection fault Converter lock-up status Current selected shift map Transmission oil temperature Transmission malfunction Pecus flag (state of current TCM program) Target for next gear position Gear shift torque transfer progress at shift MIL status (response to activate the MIL relevant to a DTC) OBDII fault code clear acknowledgement Transmission DTCs (P codes) Token for network status TCM Diagnostic data out to external device (PDU)
Emergency Running (elect ronic limp-home mode)
The TCM constantly monitors the transmissi on for faults. In the event of a problem the TCM will adopt the limp-home mode, in which the gear currently held remains engaged, until P is selected. The modulati ng and shift pressures will increase to
maximum and converter lock-up will be inhibited.
Following the selection of P , the only ratios available will be 2 (irrespective of forward ratio manual selection) and R .
With the vehicle at rest, the procedure to manually select is as follows:
1. 1. Select P .