Page 2039 of 2490
2.
Ensure that multiplugs are clea r of door front edge, and check
arm is fully retracted, then with assistance, lift door into
position and locate hinge pins.
3. Fit and fully tighten new hinge locking screws.
4. Position check arm bracket on 'A' post and fit and tighten
securing screws.
5. Fully open door and apply a thin co at of grease to both sides of
check arm.
6. Connect door harness multiplugs and fit and fully seat harness
gaiter in 'A' post.
7. Remove masking tape from front edge of door.
8. Check that door shuts correctly.
9. Wipe any excess grease from check arm.
10. Connect ground cable to batt ery terminal and fit battery
cover. Refer to 86.15.15.
Page 2040 of 2490
Body Closures - Front Door Opening Weatherstrip
Removal and Installation
Removal
• NOTE: Door seals should only be remove d when absolutely necessary, as removal may result in damage and the necessity for renewal.
Installation
1. Remove seal from door.
1. Using a trim removal tool, carefully pull seal complete
with securing pegs away from lower section of door.
2. Pull seal from chan nelling at top of door.
2. Clean door uppe r channelling.
1. Apply a suitable lubricant to upper section of seal.
2. Slide upper section of seal into channelling at top of door.
3. Check that seal is correctly positioned, then press and fully
seat the eight securing pegs into door locations.
4. Clean any excess lubricant from external surfaces and check
that door shuts correctly.
Page 2054 of 2490

Interior Trim and Ornamentation - Interior Trim
Description and Operation
Carpets
The passenger compartment carpet is a one piece moulded constr uction with integral sound deadening material, heel mats
and driver's footrest. The carpet is attach ed to the vehicle floor by plastic clips fitted below the door treadplates. Removal of the carpet necessitates re moval of the front seats, lifting of the centre console rear extens ion and removal of the heelboard
carpet.
Fascia
The full width, slush moulded, soft feel PVC fascia is mounted on an injection moulded armature and is faced with wood
veneer. In addition to the air conditioning and central, outer and demisting vents, it accepts instrument packs dedicated to
market requirements and a centrally mounted analogue clock.
Doors
The one-piece door casings are trimmed in UEV to match the seating, with wood veneer at the waistline and a carpet insert
at the front lower corner. Each casing is secured to the door inner panel by fir tree press fast eners along the lower section,
two armrest fixings at the centre and vene er panel dowels and fixings at the top. The armrests which are common to front
and rear doors, are trimmed in matching leather or UEV according to specification. The door switchpacks, dedicated to
driver and front or rear passenger, are in corporated in the armrests. A speaker is in stalled in the lower section of each door
and a tweeter is incorporated behind each interior door handle escutcheon. Where premium ICE is fitted, the front tweeters
are installed in the upper A posts.
A, B, C and D Posts
On each side,a grained UEV finisher trimmed to match the headlining is secured to the 'A' post and cantrail by fir tree
fasteners locating in BIW apertures. The upper 'D' post finisher is trimmed and secured in the same manner. The single
piece'B/C' post finishers, also finished in grained matching UEV, each have a front se at belt exit aperture and are secured to
the BIW by four spring clips and two fir tree fasteners.
Headlining
The one-piece headlining consists of a 6mm thick polyurethane foam membrane covered with suede effect knitted polyester. The headlining is secured to the BIW roof by body tangs, the roof console, sun visors, combined grab handles and coat
hooks, the cantrail finishers and where fitt ed, the sliding roof finisher and clips.
Trunk
Carpet covered trims line the trunk and are secured by fir tr ee fasteners to the sides and front inner panel. The carpet
covered, two-section, removable trunk fl oor provides access to the spare wheel and wheel changing equipment, the battery
and electrical carrier. The floor board rests on the spare wheel, with the front and rear edges locating in blocks on the fuel
tank backboard and the rear of the body. The support blocks provide for two floor he ight settings to accommodate either a
space saver or full size spare wheel.A moulded finisher covering the rear of the trunk below the sill is secured to the rear
panel by tabs and fir tree fasteners. Finish er panels fitted to the rear lamp units provide trunk interior access to the lamps.
The trunk lid underside is fitted with a removabl e moulded liner and two trunk illumination lights.
Page 2056 of 2490
Interior Trim and Ornamentation - B-Pillar Trim Panel
Removal and Installation
Removal
1. Position front seat and squab fully forward.
2. Remove front seat belt upper and lower anchorages. Refer to
76.73.10.
3. Remove escutcheon from trim pad aperture and seat belt.
4. Remove draught welts from adjace nt door aperture flanges.
5. Using a trim removal tool and exercising care to avoid
damage, remove and discard th e two fir tree fasteners from
bottom of trim.
6. Carefully ease centre of trim pad inwards to release four
spring clips.
Page 2070 of 2490
Interior Trim and Ornamentation - Front Door Armrest Removal and Installation
Removal
Installation
1.
Remove battery cover and disconnect ground cable from battery
terminal. Refer to 86.15.19.
2. Remove door casing. Refer to 76.34.01.
3. Slacken and remove four screws se curing armrest to door casing
and remove armrest from casing.
4. Remove switchpack from armrest.
1. Slacken and remove two screws securing switchpack and finisher to armrest.
2. Remove switchpack and finisher from armrest.
5. Slacken and remove two screws secu ring armrest retaining clip and
remove clip from armrest.
1. Position retaining clip on armrest and fit and tighten securing
screws.
2. Position switchpack and finisher on armrest and fit and tighten
securing screws.
3. Position armrest on casing and fit and tighten four securing screws.
4. Fit casing to door. Refer to 76.34.01.
5. Connect ground cable to battery and fit battery cover. Refer to
86.15.15.
Page 2071 of 2490
Interior Trim and Ornamentation - Front Door Trim Panel Finish Panel
Removal and Installation
Removal
Installation
1. Remove interior door handle escutcheon.
Remove cover from door ha ndle escutcheon securing
screw and slacken and remove screw.
Pull door handle inwards and exercising care to avoid
damaging tweeter, remove escutcheon from casing.
2. Remove veneer panel from casing.
1. Using a thin plastic leve r, carefully ease rear of
veneer panel inwards to release the two rear
securing tangs.
2. Slide veneer panel re arwards to release front
retainers.
1. Position veneer panel on casing and slide forward to engage
front retainers.
2. Using a soft pad or cloth, press re ar of panel firmly to seat the
securing tangs.
3. Fit door handle escutcheon.
Page 2072 of 2490
Interior Trim and Ornamentation - Front Door Stowage Compartment
Removal and Installation
Removal
Installation
1.
Remove door casing for access. Refer to 76.34.01.
2. Remove pocket from door casing.
1. Release puddle lamp harness from clips at base of door pocket.
2. Slacken and remove th e two screws securing
bottom of pocket to casing.
3. Remove two spring clips securing top of pocket to casing.
3. Lift pocket out of casing .
1. Position pocket in casing and secure with screws and spring
clips.
2. Position puddle lamp harn ess in pocket clips.
3. Fit door casing. Refer to 76.34.01.
Page 2073 of 2490
Interior Trim and Ornamentation - Front Door Trim Panel
Removal and Installation
Removal
1. Remove interior door handle escutcheon.
Remove cover from door ha ndle escutcheon securing
screw and slacken and remove screw.
Pull door handle inwards and exercising care to avoid
damaging tweeter, remove escutcheon from casing.
2. Remove door casing veneer panel. Refer to 76.47.11.
3. Slacken and remove the armres t centre securing screw.
4. Carefully release the eight fasten ers securing lower section of
casing to door.
5. Lift rear edge of door casing to release retaining clip housing
from door panel.