Page 717 of 2490
25. Reconnect the air flow meter multi-plug.
26. fit a new strap to secures the vacuum pipe to the induction
elbow.
27. Connect the breather pipe to the A-Bank camshaft cover.
1. Fit a new O-ring seal to the breather pipe.
2. Reconnect the breather pipe to the stub pipe.
28. Carefully refit the engine covers, taking care not to damage
the plastic fixings or the rubber inserts.
29. Connect the battery ground cabl e. Refit the battery cover.
Reset the clock and the radio information.
30. Check for leaks and that all pi pes are securely connected.
Remove the protection sheets, close the engine compartment,
luggage compartment and doors.
Page 728 of 2490
2. Reconnect the breather pipe to the stub pipe.
21. Carefully refit the engine covers, taking care not to damage
the plastic fixings or the rubber inserts.
22. Connect the battery ground cabl e. Refit the battery cover.
Reset the clock and the radio information.
23. Check for leaks and that all pi pes are securely connected.
Remove the protection sheets, close the engine compartment,
luggage compartment and doors.
Page 802 of 2490

2. Fit the retaining / pivot bolt and tighten it to 12-16 Nm.
6. Refit the primary chain tensione r assembly. Refer to Operation
12.65.55 in this Section.
Use a wedge 303 - 533 (or two if required) between the
primary chain tensioner and te nsioner blade, to take up
the slack in the chain.
7. Tighten the exhaust camshaft sprocket securing bolt.
1. Fit the chain tensioner tool 303 - 532 to the sprocket holes.
Apply force to the tool in an anti-clockwise direction to
tension the chain on its drive side.
2. Whilst applying the opposing force to the sprocket and chain, tighten the sprock et securing bolt to 115 -
125 Nm.
8. Tighten the VVT unit securing bolt.
1. Whilst still applying the opposing force to the
sprocket and chain (using 303 - 532), check that the
wedges are still in place, tighten the VVT unit
securing bolt to 115 - 125 Nm.
Remove the chain tensioning tool and the wedge(s).
9. Remove the camshaft locking tool 303 - 530.
10. Raise the vehicle on the ramp.
11. Remove the crankshaft setting tool 303 - 531.
12. Refit the crankshaft position sensor.
1. Fit the sensor to the fl ywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
Page 808 of 2490

7. Tighten the exhaust camshaft sprocket securing bolt.
1. Fit the chain tensioner tool 303 - 532 to the sprocket holes.
Apply force to the tool in an anti-clockwise direction to
tension the chain on its drive side.
2. Whilst applying the opposing force to the sprocket and chain, tighten the sprock et securing bolt to 115 -
125 Nm.
8. Tighten the VVT unit securing bolt.
1. Whilst still applying the opposing force to the
sprocket and chain (using 303 - 532), check that the
wedges are still in place, tighten the VVT unit
securing bolt to 115 - 125 Nm.
Remove the chain tensioning tool and the wedge(s).
9. Remove the camshaft locking tool 303 - 530.
10. Raise the vehicle on the ramp.
11. Remove the crankshaft setting tool 303 - 531.
12. Refit the crankshaft position sensor.
1. Fit the sensor to the fl ywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Refit the access grommet to the housing.
13. Lower the ramp.
14. Refit the A-Bank VVT Bush Carrier Assembly. Refer to
operation 12.65.51 in this Section.
15. Refit the Timing Cover. Refer to Operation 12.65.01 in this
Section.
Page 813 of 2490

2. With the wire in position, press the piston fully into the tensioner body.
Remove the wire.
3. Install the chain tensioner between the chain path.
1. Reposition the sprocket, still captive in the chain, upwards for access.
2. Install the chain tensioner between the sprockets.
Position the cam sprocket, chain and tensioner assembly
into position and locate the sprocket onto the camshaft
spigot.
4. Install the chain tensioner to the engine.
1. Fully seat the sprocket onto the camshaft and install the securing bolt, hand tight.
2. Install the two bolts which secure the tensioner and tighten to 10-14 Nm.
5. Install the cams haft sprocket.
Install the chain tensioner tool 303-532 to the sprocket
holes.
Apply force to the tool in an anti-clockwise direction to
tension the chain on its drive side.
Whilst applying the opposing force to the sprocket and
chain, tighten the sprocket securing bolt to 115-125 Nm.
Remove the chain tensioning tool.
6. Remove the tape and steel stri p from the timing cover upper
face. Wipe any residue of tape from the joint face.
7. Remove the camshaft locking tool.
8. Install the Cam Cover to Bank 2. Refer to Operation 12.29.43.
9. Raise the vehicle on the ramp.
10. Remove the crankshaft setting tool 303-531.
Page 823 of 2490

2. With the wire in position, press the piston fully into the tensioner body.
Remove the wire.
3. Install the chain tensioner between the chain path.
1. Reposition the sprocket, still captive in the chain, upwards for access.
2. Install the chain tensioner between the sprockets.
Position the cam sprocket, chain and tensioner assembly
into position and locate the sprocket onto the camshaft
spigot.
4. Install the chain tensioner to the engine.
1. Fully seat the sprocket onto the camshaft and install the securing bolt, hand tight.
2. Install the two bolts which secure the tensioner and tighten to 10-14 Nm.
5. Install the cams haft sprocket.
Install the chain tensioner tool 303-532 to the sprocket
holes.
Apply force to the tool in an anti-clockwise direction to
tension the chain on its drive side.
Whilst applying the opposing force to the sprocket and
chain, tighten the sprocket securing bolt to 115-125 Nm.
Remove the chain tensioning tool.
6. Remove the tape and steel stri p from the timing cover upper
face. Wipe any residue of tape from the joint face.
7. Remove the camshaft locking tool.
8. Install the Cam Cover to Bank 1. Refer to Operation 12.29.44.
9. Raise the vehicle on the ramp.
10. Remove the crankshaft setting tool 303-531.
Page 883 of 2490

2. Fit the retaining / pivot bolt and tighten it to 12-16 Nm.
6. Refit the primary chain tensione r assembly. Refer to Operation
12.65.55 in this Section.
Use a wedge 303 - 533 (or two if required) between the
primary chain tensioner and te nsioner blade, to take up
the slack in the chain.
7. Tighten the exhaust camshaft sprocket securing bolt.
1. Fit the chain tensioner tool 303 - 532 to the sprocket holes.
Apply force to the tool in an anti-clockwise direction to
tension the chain on its drive side.
2. Whilst applying the opposing force to the sprocket and chain, tighten the sprock et securing bolt to 115 -
125 Nm.
8. Tighten the VVT unit securing bolt.
1. Whilst still applying the opposing force to the
sprocket and chain (using 303 - 532), check that the
wedges are still in place, tighten the VVT unit
securing bolt to 115 - 125 Nm.
Remove the chain tensioning tool and the wedge(s).
9. Remove the camshaft locking tool 303 - 530 .
10. Raise the vehicle on the ramp.
11. Remove the crankshaft setting tool 303 - 531.
12. Refit the crankshaft position sensor.
1. Fit the sensor to the fl ywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
Page 889 of 2490

7. Tighten the exhaust camshaft sprocket securing bolt.
1. Fit the chain tensioner tool 303 - 532 to the sprocket holes.
Apply force to the tool in an anti-clockwise direction to
tension the chain on its drive side.
2. Whilst applying the opposing force to the sprocket and chain, tighten the sprock et securing bolt to 115 -
125 Nm.
8. Tighten the VVT unit securing bolt.
1. Whilst still applying the opposing force to the
sprocket and chain (using 303 - 532), check that the
wedges are still in place, tighten the VVT unit
securing bolt to 115 - 125 Nm.
Remove the chain tensioning tool and the wedge(s).
9. Remove the camshaft locking tool 303 - 530.
10. Raise the vehicle on the ramp.
11. Remove the crankshaft setting tool 303 - 531.
12. Refit the crankshaft position sensor.
1. Fit the sensor to the fl ywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Refit the access grommet to the housing.
13. Lower the ramp.
14. Refit the A-Bank VVT Bush Carrier Assembly. Refer to
operation 12.65.51 in this Section.
15. Refit the Timing Cover. Refer to Operation 12.65.01 in this
Section.