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tighten to 5-7 Nm.
2. Install the oil filter adapto r and tighten to 26-34 Nm.
3. Apply a continuous bead of RTV sealant (Loctite 5699) 3 mm
diameter, around the bed plate flange OR around the oil pan
body flange; as indicated.
It is important that the oil pan body is bolted to the
bedplate within twenty minutes of applying the RTV
sealant.
4. Apply a continuous bead of RTV sealant (Loctite 5699) 2 mm
diameter, around the oil pick-u p pipe and the diverter valve
flanges; as indicated.
It is important that the oil pan body is bolted to the
bedplate within twenty minutes of applying the RTV
sealant.
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5. Position and align the oil pan body to the bedplate.
Install the sixteen bolts and tighten to 20-22 Nm in the
sequence indicated.
6. Install the oil diverter valve.
1. Install a new O-ring seal to the diverter valve.
2. Lubricate the O-ring seal with clean engine oil and install the valve into the oil pan body.
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3. Install and tighten the bolts to 11-13 Nm.
7. Install the oil pick-up pipe.
1. Install a new O-ring se al to the pick-up pipe.
2. Lubricate the O-ring seal with clean engine oil and install the pipe to the oil pan body.
3. Install and tighten the bolts to 11-13 Nm.
8. Install the oil pan gasket to the oil pan body assembly.
Insert the seal into the locating positions in the groove,
working around from a corner.
Press in the remainder of th e seal, following the same
procedure.
9. Install the oil pan to the oil pan body.
1. Position and align the oil pan.
2. Install, but do not tighte n, all eighteen bolts which
secure the oil pan.
10. Tighten the bolts to the correct torque figure 11-13 Nm, in
the sequence indicated.
Tighten the drain plug to 30-40 Nm.
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11. Install the oil pressure switch.
For additional information, refer to Oil Pressure Switch - in this
section.
12. NOTE: Apply a suitable amount of clean engine oil to lubricate the oil filter O-ring seal.
Using the special tool, install the oil filter.
Tighten the oil filter to 15-18 Nm.
13. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
14. Install the four bolts (two each side) which secure the
exhaust downpipes to the oil pan body.
15. Install the air conditioning compressor.
Locate the compressor onto the lower dowel.
Tighten the upper securing bolts.
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Install and tighten the lower securing bolts to 18-24 Nm.
Tighten the upper securing bolts to 18-24 Nm.
16. Position the transmission cooler pipes and the clamping
bracket. Install the bolt to secu re the clamp and tighten to 7-9
Nm.
17. Connect the oil cooler pipes to the oil pan body assembly
(vehicles with engine oil cooler).
1. Remove the blanking plugs and install new O-ring seals.
2. Connect the oil cooler pipes.
3. Install the clamp and bolt which secures the oil cooler pipes. Tighten to 18-24 Nm.
18. Install the front cr ossmember. Refer to Operation 76.10.05.
19. Position the generator cooling duct to the oil pan body and
install the two bolts.
20. Install the undert ray. Refer to Operation 76.22.90.
21. Install both front wheel and tyre assemblies. Refer to
Operation 74.20.05.
22. Install the timing cover and al l associated components, as
detailed in Operation 12.65.01. Do not refill the cooling system
at this stage.
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Engine - Valve Cover RH
In-vehicle Repair
Removal
1. Open the engine compartment and fit paintwork protection
sheets.
2. Disconnect the intake tube from the throttle body.
1. Remove the two bolts which secure the intake tube to the throttle body.
2. Disconnect the intake tube from the throttle body.
3. Disconnect the air cleaner cover.
Release the five clips which se cure the air cleaner cover.
4. Disconnect the air fl ow meter multi-plug.
5. Remove the intake tube / air flow meter / air cleaner cover
assembly.
1. Remove the intake tube / air flow meter / air cleaner
cover assembly.
2. Remove and discard the ru bber seal; air intake tube
to throttle body.
6. Carefully remove the right hand engine cover, taking care not
to damage the plastic fixi ngs or the rubber inserts.
7. Remove the on-plug ignition coils from the 'A' bank. Refer to
Operation 18.20.41.
8. Release the clips which secure the engine harness to the cam
cover.
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6. Reposition the clips which secure the engine harness to the
cam cover.
7. Refit the on-plug ignition coils and the coil cover. Refer to
Operation 18.20.41.
8. Refit the right hand engine cover.
9. Fit the intake tube / air flow meter / air cleaner cover
assembly.
1. Fit a new rubber seal; air in take tube to throttle body.
2. Fit the intake tube / air flow meter / air cleaner cover
assembly.
10. Reconnect the air cleaner cover.
Fit the five clips which secu re the air cleaner cover.
11. Connect the intake tube to the throttle body.
1. Connect the intake tube to the throttle body.
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2. Fit the two bolts which secure the intake tube to the throttle body.
12. Remove the paintwork protection sheets and close the engine
compartment.