Page 681 of 2490
Whilst applying the opposing force to the sprocket and
chain, tighten the sprocket securing bolt to 115-125 Nm.
Remove the chain tensioning tool.
6. Remove the tape and steel stri p from the timing cover upper
face. Wipe any residue of tape from the joint face.
7. Remove the camshaft locking tool.
8. Install the Cam Cover to Bank 1. Refer to Operation 12.29.44.
9. Raise the vehicle on the ramp.
10. Remove the crankshaft setting tool 303-531.
11. Install the crankshaft position sensor.
1. Install the sensor to the flywheel housing and fit the
securing bolt. Tighten to 8-12 Nm.
2. Install the access grommet to the housing.
12. Lower the ramp.
13. Remove the paint protection sheets and close the engine
compartment cover.
14. Connect the battery and in stall the battery cover.
Refer to the Battery Reconnection Procedure 86.15.15.
Page 710 of 2490
3. Remove and discard the regulator O-ring seal.
28. Remove the fuel feed pipe from the manifold.
1. Remove the two bolts which secure the fuel feed pipe
to the inlet manifold.
2. Remove the fuel feed pipe.
3. Remove and discard the pipe O-ring seal.
29. Remove the fuel cross over elbow from the inlet manifold.
1. Remove the one bolt each side which secures the cross over elbow.
2. Remove the elbow from the manifold.
3. Remove and discard the O-ring seal.
30. Remove the fuel injectors.
1. Remove the securing scre ws from each fuel injector.
2. Remove the inject or clamping plates.
31. Remove the injectors from the ma nifold; use special tool 303
- 539 if necessary.
Page 712 of 2490
2. Fit the feed pipe to the manifold.
3. Fit the two bolts which secure the feed pipe.
4. Fit the fuel cross over elbow to the inlet manifold.
1. Lubricate and fit new O-ri ng seals to the cross over
elbow.
2. Fit the cross over elbow to the manifold.
3. Fit the one bolt each side which secures the cross over elbow.
5. Fit the sealing rings to the fuel injectors.
1. Lubricate and fit the sixteen (two to each injector) new sealing rings.
6. Fit the fuel injectors to the intake manifold.
1. Locate the injectors into the manifold.
2. Position the injector clamping plates.
3. Fit the securing screws for each fuel injector.
7. Fit the throttle induction elbow to the inlet manifold.
1. Fit a new induction elbow seal to the manifold.
2. Fit the elbow.
3. Fit the seven bolts which secure the throttle induction
Page 750 of 2490

Engine - Oil Pan
In-vehicle Repair
Removal
Installation
1. Open the engine compartment and fit paintwork protection
sheets.
2. Raise the vehicle on a ramp.
3. Drain the engine oil.
1. Position the waste oil bowser.
2. Remove the oil pan drain plug and drain the engine
oil.
Wipe the drain plug and refit it, to prevent oil dripping.
Move the oil bowser away from the vehicle.
4. Remove the oil pan.
1. Remove the eighteen bolt s which secure the oil pan
to the oil pan body.
2. Remove the oil pan from the oil pan body.
3. Remove the gasket from the oil pan body assembly.
5. Clean and inspect the sealing faces on the oil pan body
assembly.
Clean and inspect the new oil pan mating face.
1. Fit the oil pan gasket to the oil pan body assembly.
Insert the seal into the locating positions in the groove,
working around from a corner.
Press in the remainder of th e seal, following the same
procedure.
2. Fit the oil pan to the oil pan body.
1. Position and align the oil pan.
2. Fit, but do not tighten, all eighteen bolts which secure
the oil pan.
Page 751 of 2490
3. Tighten the oil pan bolts to the correct torque figure 11 - 13
Nm, in the sequence indicated.
A new oil pan is supplied with the drain plug fitted. Check
that the plug is tightened to the correct torque figure of 30 - 40 Nm.
4. NOTE: When the engine is star ted from cold and run for a
short period only, before being swit ched off, a quantity of oil will
be 'hung up' within the engine because it is not up to operating
temperature.
Should the oil level subsequently be topped-up, the level could
become too high, causing oil burning.
Typically, 0.875 L is hung up.
Lower the ramp. Refill the engine with the correct specification
engine oil.
5. Remove the paint protection sheets and close the engine
compartment.
Page 752 of 2490
Engine - Oil Pan Gasket
In-vehicle Repair
Removal
Installation
1. Open the engine compartment and fit paintwork protection
sheets.
2. Raise the vehicle on a ramp.
3. Drain the engine oil.
1. Position the waste oil bowser.
2. Remove the drain plug and drain the engine oil.
Fit a new sealing washer to the drain plug.
Wipe the drain plug and refit it to the oil pan to prevent oil
dripping.
Move the oil bowser away from the vehicle.
4. Remove the oil pan.
1. Remove the eighteen bolt s which secure the oil pan.
2. Remove the oil pan.
3. Remove the gasket.
5. Clean and inspect the sealing face s on the oil pan. and mating
faces.
1. Fit the oil pan gasket to the cylinder block adaptor body.
Insert the seal into the locating positions in the groove,
working around from a corner.
Press in the remainder of th e seal, following the same
procedure.
2. Fit the oil pan.
1. Position and align the oil pan.
2. Fit, but do not tighten, all eighteen bolts which secure
the oil pan.
Page 753 of 2490
3. Tighten the bolts to the correct torque figure 11 - 13 Nm, in
the sequence indicated.
Tighten the drain plug to 30 - 40 Nm.
Fit a new oil filter.
4. NOTE: When the engine is star ted from cold and run for a
short period only, before being swit ched off, a quantity of oil will
be 'hung up' within the engine because it is not up to operating
temperature.
Should the oil level subsequently be topped-up, the level could
become too high, causing oil burning.
Typically, 0.875 L is hung up.
Lower the ramp. Refill the engine with the correct specification
engine oil.
5. Remove the paint protection sheets and close the engine
compartment.
Page 754 of 2490
Engine - Oil Pressure Switch
In-vehicle Repair
Removal
Installation
1.
Raise vehicle on four post ramp.
2. Remove oil pressure switch.
Disconnect connector.
Remove oil pressure switch from oil filter head.
1. NOTE: Fit new sealing washer to oil pressure switch.
Installation is reverse of removal.